• Design & Manufacturing
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• 제16권4호
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• pp.60-66
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• 2022

Recently, with the development of industry and the improvement of living standards, various wastes are generated along with the production of various products. Most of these wastes are used as containers for products, and plastic or aluminum is used. Various attempts are being made to automate the classification of these wastes due to the high labor cost, but most of them are solved by manpower due to the geometrical shape change due to the nature of the waste. In this study, in order to automate the waste sorting task, Deep Learning technology is applied to a robot system for waste sorting and a vision system for waste sorting to effectively perform sorting tasks according to the shape of waste. As a result of the experiment, a Deep Learning parameter suitable for waste sorting was selected. In addition, through various experiments, it was confirmed that 99% of wastes could be selected in individual & group image learning. It is expected that this will enable automation of the waste sorting operation.

• Design & Manufacturing
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• 제17권1호
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• pp.64-69
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• 2023

This paper explores the impact of gate shape changes on the size and density of foamed cells in microcellular foam injection molding. Five different gate shapes were examined while varying the amount of nitrogen gas(N2) injected for foaming. Analysis of the results showed that while average values did not change significantly, deviation values decreased by approximately 65% for cell size and 56% for density when 3.5wt% of nitrogen gas was injected in the film gate. Further analysis was conducted to verify this phenomenon, revealing that the contact area between the gate and product had the greatest impact. Our findings indicate that to ensure uniform generation of foamed cells in microcellular foaming product design, a gate with a wide contact area should be secured.

• Design & Manufacturing
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• 제16권2호
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• pp.26-32
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• 2022

It is known that the fluidized bed incinerator, which is the subject of analysis, shows excellent performance in heat and mass transfer due to excellent mixing and contact performance between fluidized sand and fuel, and also shows relatively good combustion characteristics thanks to good mixing and long residence time for low-grade fuels. have. In this study, air flow analysis is performed to understand the characteristics of co-firing of sludge, waste oil and solid waste in the fluidized bed incinerator, flow characteristics of flue gas, and discharge characteristics of pollutants.The fluidized bed incinerator subject to analysis is a facility that incinerates factory waste and general household waste together with sludge, with a processing capacity of 32 tons/day. to be. In addition, the operation method was designed for continuous operation for 24 hours. As a result, it can be seen that the lower combustion air and the introduced secondary air are changed to a strong turbulence and swirl flow form and exit through the outlet while rotating inside the freeboard layer. The homogeneous one-way flow form before reaching the secondary air nozzle has very high diffusivity with the high-speed jet flow of the nozzle.

• Design & Manufacturing
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• 제17권2호
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• pp.33-41
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• 2023

Metal raw materials and chemical additives, which are raw materials for secondary batteries, are pulverized by the high-speed rotation of the Grinding Disc of the Classifier Separator Mill (CSM). Grinding discs are required to withstand abrasion, corrosion, high-speed rotational force and impact. In order to analyze the stability of domestic and foreign grinding discs, quality tests including surface roughness, surface lubrication, surface state measurement, and surface 3D shape measurement were analyzed. When producing developed products, it shows that excellent products can be produced.

• Design & Manufacturing
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• 제17권2호
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• pp.42-46
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• 2023

Currently, fossil resources are depleting rapidly. We are looking for energy to replace fossil fuels. They are trying to use electricity to replace internal combustion locomotives. Secondary battery raw materials and chemical additives are pulverized by the high-speed rotation of the grinding disc of the Classifier Separator Mill. Grinding Disc Assembly requires characteristics to withstand abrasion, corrosion, high-speed rotational force and impact. Domestic and foreign grinding discs were analyzed through abrasion resistance, hardness, bending strength, and tensile adhesion strength tests.

• Design & Manufacturing
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• 제16권2호
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• pp.7-12
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• 2022

The purpose of this study is to develop an evaluation method for online design education. Online education has established itself as the primary form in the educational field, however, there are unsatisfactory response from instructors and students due to rapid conversion of online education. Due to the transition of educational method, online class contents have become optimized and online educational experiences became accumulated. However, clear education criteria is essential. This study states importance of two parts: establishing an evaluation system based on design thinking for online design education and finding appropriate online platforms for interaction between instructors and students. The research results provide implications for ensuring the efficiency of design education and are expected to contribute significantly to the future education field.

• Design & Manufacturing
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• 제16권2호
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• pp.20-25
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• 2022

In line with the rapid economic growth of many countries, fossil fuel energy sources are also rapidly depleting. Therefore, the price is also rising rapidly, so it is necessary to develop new and renewable energy sources such as hydropower, geothermal power, nuclear power, wind power and solar energy to replace fossil fuel energy in the future. In this study, development of rotating concentrator module system, development of rotating module control control system, development of lamp and charge control controller, configuration and prototype production of rotating concentrating solar LED street light system, efficiency of rotating concentrating solar LED street light, and power production. The research was conducted in the order of evaluation of comprehensive performance tests such as consumption and consumption. As a result, the developed high-efficiency rotation-concentrating hybrid solar LED street light module system has a 50% higher light-gathering efficiency than existing products by tracing sunlight by self-developing a rotation-collecting module on existing solar LED street lamps according to the characteristics of Korea's topography. and the power generation was improved by more than 40%.

• Design & Manufacturing
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• 제17권4호
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• pp.52-56
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• 2023

In this study, numerical simulation of the thermoforming process of PVC film material was performed using PAMForm. For this purpose, tensile tests were performed at various temperatures and the coefficients of the G'Sell model were obtained and used. As a result of the analysis, it was confirmed that the thickness decreased by up to 55% in the section where the film was in contact with the vertical direction and was greatly stretched. If the thickness is excessively thin, the part may become structurally weak, so in the thermoforming process, numerical simulation of the thickness in advance is expected to be helpful in successfully performing the process.

• Design & Manufacturing
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• 제17권3호
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• pp.41-47
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• 2023

This paper presents the development of a controller that can control the temperature of an heating system based on a thermoelectric module. Temperature controller using Peltier has various external factors such as external temperature, characteristics of an aluminum plate, installation location of temperature sensors, and combination method between the aluminum plate and heating element. Therefore, it is difficult to apply the simulation and simulation results of heating system using Peltier at control algorithm. In general, almost temperature controller is using PID algorithm that finds control gain value heuristically. In this paper, it is proposed mathematical model that explain correlate between the temperature of the heating system and input voltage. And then, optimal parameter of estimated thermal model of the aluminum plate are searched by using genetic algorithm. In addition, based on this estimated model, the optimal PID control gain are inferred using a genetic algorithm. All of the sequence are simulated and verified with proposed real system.

• 한국산학기술학회논문지
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• 제13권11호
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• pp.4950-4955
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• 2012

볼트의 제작 공정은 연속적인 단조 작업에 의해서 완성되는데 각 공정의 기술적, 경제적인 성공은 적절한 공정설계와 각 작업에 필요한 금형 설계에서 좌우된다. 본 연구에서는 다단 공정에 의해서 이루어지는 SCM435 볼트의 성형과정 중에서 1, 2단계의 성형을 유한요소법을 이용하여 해석하여 합리적인 공정이 이루어지도록 개선 방향을 제시하고자 하며 유한요소법을 이용하여 해석한 1, 2단계의 공정은 축대칭이 성립되므로 소재의 변형 형상이 공정에서 기대했던 치수를 만족할 수 있었으며 소재에 형성된 단류선이 전 공정을 통하여 부드럽게 연속적으로 형성됨을 알 수 있었으므로 소재의 성형 뿐 아니라 내부의 결함도 없을 것으로 예상되었다.