• 제목/요약/키워드: Mold manufacturing

검색결과 972건 처리시간 0.029초

FEM해석과 통계적 방법을 이용한 프린터 Gear-Drive ASF Boss의 피로수명 예측 (The Prediction Of the Life To Failure Of the Printer Gear-Drive ASF Boss Using the FEM Analysis And the Statistical Method)

  • 이재혁;이종규
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.147-152
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    • 2000
  • The ASF(Automatic Sheets Feeders) part of the printer has many bosses supporting gear-trains. Steel-pin bosses are substituted for plastic mold bosses because of advantages such as cost reduction, convenience of manufacturing and accuracy in dimension, but they have a weak point such as fatigue fracture due to low material strength, which causes a serious problem in the reliability of product. To prevent the fatigue fracture of bosses, we should exactly estimate the life to failure of the various shapes of bosses. We take the linear FEM analysis and the statistical method in this paper to figure out the life to failure of bosses. The maximum stress and life to failure of bosses can be easily estimated by this method. This paper specifies how to figure out the life to failure of bosses.

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수축저감제 및 팽창재를 혼입한 HPC 충전용 콘크리트의 건조수축 특성 검토 (Study on Drying Shrinkage Properties of HPC Infilled Concrete Mixing Shrinkage Reducing Agent and Expansive Agent)

  • 박지웅;지우람;신기돈;고산;이건철
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2017년도 춘계 학술논문 발표대회
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    • pp.9-10
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    • 2017
  • In case of the concrete is poured into the HPC(Hollow Precast Concrete) column, the shrinkage condition of the HPC surface and the infilled concrete may be different, causing an interfacial space and deteriorating the integration performance. In this study, manufacturing HPC column mold and and the drying shrinkage properties with the charging concrete were examined. As a result, case of the shrinkage reducing agent showed the best drying shrinkage reduction effect. In the case of the expansive agent, the length change was lower than that of plain, but the difference from the shrinkage reducing agent was large, so it is considered that mixing condition of expansion mixing condition should be improved.

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3차원 형상기반 기계상 측정 시스템 개발에 관한 연구 (A Study on the Development of On Machine Measuring System using 3-Dimensional solid model)

  • 구본권;류제구;김세윤
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 금형가공 심포지엄
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    • pp.3-10
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    • 2002
  • In this study on machine measuring system based on solid feature was developed. This system was applied with injection mold using 3 dimensional solid modeler for verification. Developed program include pre-processor, main processor, and post processor. In pre-processor there are functions which check intersection, simulate motion of probe and calculate measuring time. Main processor generates measuring path and output NC code in Unigraphics. In post-processor functions that include evaluation of undercut or overcut and display of measuring procedure are offered. In addition analysis module for quality control of measured data on manufactured product was developed with geometric and dimensional tolerance concept. As the result developed program could get stability of system, precision of product, rapidity and cost down of manufacturing process compared with before measuring process.

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Geometrical Compensation of Injection-Molded Thin-Walled Parts in Reverse Engineering

  • Kim Yeun Sul;Lee Hi Koan;Huang Jing Chung;Kong Young Sik;Yang Gyun Eui
    • International Journal of Precision Engineering and Manufacturing
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    • 제6권2호
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    • pp.12-18
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    • 2005
  • A geometric compensation of thin-walled molded parts in reverse engineering is presented. Researches in reverse engineering have focused on the fitting of points to curves and surfaces. However, the reconstructed model is not the geometric model because the molded parts have some dimensional errors in measurements and deformation during molding. Geometric information can give an improved accuracy in reverse engineering. Thus, measurement data must be compensated with geometric information to reconstruct the mathematical model. The functional and geometric concepts of the part can be derived from geometric information. LSM (Least square method) is adopted to determine the geometric information. Also, an example of geometric compensation is given to improve the accuracy of geometric model and to inspect the reconstructed model.

PAM-STAMP Inverse 모듈을 이용한 Brace Center Pillar Blanking 사이즈 최적화에 관한 연구 (A study on optimized Blanking size of Brace Center Pillar using Inverse module in PAM-STAMP)

  • 유상렬;김태호;박재덕;김민주;장성규;전언찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.349-350
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    • 2006
  • PAM-STAMP is a widely used program which deals with press forming analysis. A blanking used in the press process depends on the experience of the workers. Thus it causes some waste material and demands a lot of time and many costs at the manufacturing mold. So we need to optimize of the blanking size. We have studied the optimal blanking size of the Brace Center Pillar using an Inverse module in PAM-STAMP

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고속가공시 다중센서를 이용한 가공상태 감시 시술 (Monitoring technique of machining condition using multisensor in high-speed machining)

  • 김전하;강명창;김정석;나승표;김기태
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.454-459
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    • 2000
  • The high hardened materials that are remarkable in aspects of durability have been used for die and mold industry. As the high hardened materials are hard to machine, the high-speed machining is essential to manufacture these materials. Currently, in the general turning and milling, experiments to the tool wear monitoring have studied, but those have not applied in high-speed machining. In this study, the cutting mechanism was analysed by the cutting force according to cutting conditions, and the parameters to monitor the tool wear were selected from the tendency of the cutting force and acceleration according to cutting length in the high-speed machining of the high hardened materials(STD11).

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하이브리드 외부가압 공기베어링에서 노즐 위치에 따른 부하지지력 특성 (The development of the air-spindle for using to machining the die and mold)

  • 이득우;이종렬;황성철;이준석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.466-470
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    • 2000
  • Externally pressurized air journal bearing has been widely used in high-speed spindle system and precision machinery because of its characteristics such as substantially low frictional loss, low heat generation and averaging effect leading better running accuracy. But air journal bearing have a disadvantage of the low load capacity due to the low viscosity. In this paper, The air journal bearing design to overcome the defects of air bearing such as low stiffness and dimping coefficients was investigated theoretically.

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열-나노임프린트 리소그래피 공정에서의 폴리머 유동에 대한 해석적 접근 (Analytical Approach of Polymer Flow in Thermal Nanoimprint Lithography)

  • 김국원;김남웅
    • 한국공작기계학회논문집
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    • 제17권3호
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    • pp.20-26
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    • 2008
  • Nanoimprint lithography(NIL) is becoming next generation lithography of significant interest due to its low cost and a potential patterning resolution of 10nm or less. Success of the NIL relies on the adequate conditions of pressure, temperature and time. To have the adequate conditions for NIL, one has to understand the polymer flowing behavior during the imprinting process. In this paper, an analytical approach of polymer flow in thermal NIL was performed based on the squeeze flow with partial slip boundary conditions. Velocity profiles and pressure distributions of the polymer flow were obtained and imprinting forces and residual thickness were predicted with the consideration of the slip velocity between the polymer and the mold/substrate. The results show that the consideration of the slip is very important for investigating the polymer flow in Thermal NIL.

금형강에 미세 그루브 가공시 가공조건에 따른 음향 방출 신호 분석 (Acoustic omission signals according to the machining conditions of micro-grooving on mold steel)

  • 곽철훈;김남훈;이은상
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.266-269
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    • 2002
  • Research during the past several years has established the effectiveness of acoustic emission (AE)-based sensing methodologies for machine condition analysis and process. AE has been proposed and evaluated for a variety of sensing tasks as well as for use as a technique for quantitative studies of manufacturing process. STD11 has been known as difficult-to-cut materials. For this study, the micro-grooving machine was developed. The experiments were performed using diamond blade and CBN blade f3r machining STD11. Evaluating the machining conditions, frequency spectrum analysis of acoustic emission (AE) signals according to each conditions were applied.

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Fabrication of Organic Nanowire Electronics by Direct Printing Method

  • 박경선;성명모
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2012년도 제42회 동계 정기 학술대회 초록집
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    • pp.563-563
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    • 2012
  • We report a one-step fabrication of single-crystal organic nanowire arrays on substrates using a new direct printing method (liquid-bridge-mediated nanotransfer moulding, LB-nTM), which can simultaneously enable the synthesis, alignment and patterning of the nanowires using molecular ink solutions. Two- or three-dimensional complex structures of various single-crystal organic nanowires were directly fabricated over a large area with a successive process. The position of the nanowires can be aligned easily on complex structures because the mold is movable on substrates before drying the polar liquid layer, which acts as an adhesive lubricant. This efficient manufacturing method can produce a wide range of optoelectronic devices and integrated circuits with single-crystal organic nanowires.

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