• 한국금형공학회:학술대회논문집
• /
• 2008.06a
• /
• pp.45-50
• /
• 2008

In previous study, it showed that the MAP was greatly effective polishing process for magnesium plate. But it had lower efficiency than magnetic materials such as SM45C. It was very difficult to cut non-magnetic materials using the MAP process because the process was fundamentally possible by help of a magnetic force. This study aimed to verify analytically formation of the magnetic field in a case of the non-magnetic materials especially focused on magnesium plate. So, In this study, the magnetic density flux was predicted using simulation program. As a result, the magnetic density flux was lower at the center of pole on inductor than outside. It had same result on the experimental verification. And magnetic force was lower according to increase of working gap. So, to improve the magnetic force, permanent magnet was installed under the workpiece. In that case, the magnetic density flux not only at center but also at outside of pole was increased. Therefore, the efficiency of magnetic abrasive polishing was also increased. A design of experimental method was adopted for assessment of parameters' effect on the MAP results of magnesium plate for improving the magnetic force.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.27 no.6
• /
• pp.1020-1027
• /
• 2003

A traditional mold design has been conducted by an experience-based trial and error, whereby the mold designer would decide the gate locations and processing conditions based on the caring characteristics and its functional requirements. The paper suggests an optimal gate location and processing conditions in the injection molding using a global search method referred to as micro genetic algorithm( ${\mu}$ GA). ${\mu}$ GA yields the optimal solution with a small size of population without respect to design variables for saving time that is needed to calculate the fitness of many individuals. Due to the reason, the paper uses a commercial analysis package of injection molding(CAPA) to analysis a state of flux. In addition to that, axiomatic approach .is applied in the beginning of design. It is a useful method to draw a well-organized and reasonable idea to handle a problem.

• Design & Manufacturing
• /
• v.11 no.2
• /
• pp.20-24
• /
• 2017

Recent industrial developments are constantly advancing, and rapid technological development is demanding high technology level in related fields. The need for polishing is increasing even more to improve quality. In order to improve the surface quality, the final finishing process or polishing process is a very important part. Research on super precise polishing method using MR fluid is actively being carried out in domestic and foreign countries. Fine magnetic abrasive grains are aligned in the direction of a magnetic force line formed by a magnetic field and serve as a brush to polish a metal surface. This method has the advantage that the shape of the tool is not fixed and is not affected by the shape of the workpiece or the machining area. We will design the electromagnets for the MR polish polishing system and apply the magnetic field analysis using the magnetic field analysis program (ANSYS). The data obtained through this process suggests an efficient method to increase the magnetic flux density important for polishing. We will investigate the influence of the Al6061-T6 specimen on the surface of the MR polishing machine based on the optimized design.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
• /
• v.29 no.3
• /
• pp.39-44
• /
• 2015

Optical characteristics including the radiant flux and viewing angle of UV LEDs were investigated according to both silicone encapsulants with different refractive indexes and lens shapes. Lead frame was fabricated using the enhanced heat dissipation characteristics with a heat slug structure and the reflector based on EMC(Epoxy Mold Compound) material. Four types of lens shapes were designed and their optical characteristics depending on the refractive index of silicone encapsulants were evaluated. The maximum radiant flux can be achieved when the height of lens are 1.32mm and 1.08mm for silicone encapsulants with low and high refractive indexes, respectively. Depending on the encapsulating method, the viewing angle changes from $148.9^{\circ}$ to $130.2^{\circ}$ for low refractive index and from $145.3^{\circ}$ to $136.8^{\circ}$ for high refractive index. As a result, it is found that the optical characteristics of UV LEDs can be controled through both encapsulating method and the refractive index of encapsulants.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2003.06a
• /
• pp.1836-1839
• /
• 2003

This paper describes the surface polishing characteristics of a flat and free surface ferromagnetic substance(SM45C) that magnetic abrasive polishing processed. The effects of the various working factors on the surface roughness are clarified by experiments respectively, such as magnetic flux density. rotation speed of magnetic head. working gap, feed rate of workpiece. diameter of magnetic abrasives. and shape of workpiece. On the basis of these experiments, the polishing mechanism is discussed and the characteristics of the polishing process are described. In addition, it is found experimentally that die ＆ mold surfaces are also polished precisely by this process

• Proceedings of the KIEE Conference
• /
• 2008.07a
• /
• pp.681-682
• /
• 2008

최근 다양한 부하들로 인해, 배전용변압기로 사용되고 있는 몰드변압기의 운전조건이 가혹해 지고 있다. 특히, 전력변환장치와 연계된 몰드변압기의 경우, 부하의 운전특성에 따라 편자(偏磁)현상이 발생하며 이로 인해 직류성분의 전류가 몰드변압기로 유입된다. 이는 철심의 포화현상 및 변압기의 손실 증가를 유발하여 국부과열 문제로 인한 사고로 이어질 우려가 있다. 본 연구에서는 이러한 문제를 해결하기 위해, EMTP 과도해석 프로그램을 활용하여 직류성분 전류에 의해 증가되는 몰드변압기의 여자전류를 계산하고, 이를 토대로 철심의 자속밀도 변화를 계산하였다. 직류성분 전류의 크기에 따라 철심의 적정 운전자속밀도를 고려하여 몰드변압기를 설계함으로써 직류전류 유입시에도 안정적인 운전이 가능할 것으로 사료된다.

• Proceedings of the KIEE Conference
• /
• 2009.04b
• /
• pp.44-45
• /
• 2009

본 논문은 3상 22.9 kV/380 V, 2[MVA] 몰드변압기의 온도 분포를 FEM(FLUX2D)를 이용하여 수행하였다. 변압기의 코어 손실과 권선손실에 의한 열원을 계산하고, 그 결과를 이용하여 코어와 권선의 온도 분포를 해석하였다. 최종목적은 열의 분포를 균등화하여 변압기의 효율과 용량을 극대화 시키는 것이다.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.23 no.10
• /
• pp.1254-1264
• /
• 1999

A three-dimensional coupled turbulent fluid flow and solidification process were analyzed in a continuous casting process of a steel slab with Electromagnetic Brake(EMBR). A revised low-Reynolds number $k-{\varepsilon}$ turbulence model was used to consider the turbulent effects. The enthalpy-porosity relation was employed to suppress the velocity within a mushy region. The electromagnetic field was described by Maxwell equations. Tile application of EMBR to the mold region results in the decrease of the transfer of superheat to the narrow face, the increase of temperature in free surface region and most liquid of submold region, and the higher temperature gradient near the solidifying shell. The increasing magnetic flux density effects mainly to the surface temperature of the solidifying shell of narrow face, hardly to the one of wide face. It is seen that in the presence of EMBR a thicker solidifying shell is obtained at the narrow face of the slab.

• Journal of the Korea Convergence Society
• /
• v.11 no.8
• /
• pp.153-158
• /
• 2020

In this study, the thermal and stress analyses were performed by applying a temperature condition of 100℃ at CPU cooler model. The value of heat flux value is shown to be the most at the lower rod area. The upper part becomes, the smaller the heat flow rate. The highest temperature is shown at the bottom of the CPU cooler model. Overall, the upper part becomes, the smaller the temperature becomes. Based on the temperature analysis, the thermal deformation caused by expansion, the deformation becomes smaller as the upper part of the overlapping plates. The great deformation happens at the bent area of the small rod as the lower part of model and the least deformation is shown at the lowest floor of model. In addition, the maximum thermal stress of 570.63 MPa happens at the floor below model. The stress is shown to decrease as the upper part of the overlapping plates becomes. But the stress is shown to increase somewhat at the middle part of model. By applying the study result on the thermal and stress analyses of CPU cooler, this study is seen to be suitable for the aesthetic convergence.

• Journal of the Korea Convergence Society
• /
• v.11 no.12
• /
• pp.131-135
• /
• 2020

In this study, the models with three, five and ten wings of the propeller which made a light aircraft fly were performed by air flow analyses. As for the flow model A with the shape with five wings, Model A can be seen to be the most ideal flow of air. The flow of air through the number of wings, which is not too many or too few, shows the most smooth flowing form. The smaller the number of propeller blades, the smaller the flow of air. Model A is applied under pressure of up to 0.5631 MPa at the front of air flow. Also, models B and C are applied under pressures of 0.5758 MPa and 0.5589 MPa, respectively. Comparing the pressure contours for each model of flux, model B can be shown to have the highest pressure distribution. The result of this study can be used to investigate the air flow without actual testing. It also seems to be helpful in the aesthetic convergent design of light aircraft propeller.