• 한국정밀공학회지
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• 제19권3호
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• pp.101-106
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• 2002

This paper presents an experimental investigation of high speed machining of dies and molds. Several critical issues involved with the high speed machining of QRO90 tool steel of hardness up to HRc62, have been studied and explained from a detail analysis of experimental observations. The experiments were performed using ball end mills. The effect of different process parameters on tool life and surface finish produced was also investigated. The cutting parameters involved were; cutting speeds in the range of 100 to 40 / m/min, axial depth of cut from 0.1 to 0.5mm, pick feed of 0.1 to 0.5mm. Run out and acceleration signals were observed during the experiment to investigate cutting slates. Compressed air and flood coolant were used and the effect of coolant on tool life was also determined.

• 한국정밀공학회지
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• 제27권5호
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• pp.22-26
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• 2010

Recently, due to the tremendous growth of media technology, demands of the aspheric glass lens which is a high-performance and miniaturized increase gradually. Generally, the aspheric glass lens is manufactured by Glass Molding Press (GMP) method using tungsten carbide (WC) mold core. In this study, the thermal deformation which was occurred by GMP process was analyzed and applied it to compensate the aspheric glass lens. The compensated lens was satisfied that can be applied to the actual specifications.

• 한국생산제조학회지
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• 제21권3호
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• pp.516-524
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• 2012

Selective Laser Sintering(SLS) system consists of various element technologies. Main components of the system include a position control system, a speed control system of the roller, and nitrogen atmosphere furtherance for the powdered sintering. Other systems which make the core of the SLS system are build room and the feed room for powder epitaxial, a temperature control system, and a scan path generator for the laser. The powder material for laser sintering is necessary to produce prototypes in Solid Freeform Fabrication(SFF) based on SLS process. This powder material is sintered in powder room using $CO_2$ laser after spreading evenly using roller to reproduce mold via SFF. This study addresses an SFF system by using the SLS process which applies single laser system to enable manufacturing of 3D shape. And to evaluate applicability of the single laser system, experiments were conducted with optimal fabricating process.

• 한국자동차공학회논문집
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• 제15권4호
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• pp.47-53
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• 2007

A bearing is one of core parts in automobile. Rubber seal of the bearing is important to improve performance of bearing, formed by hot-press die of rubber seal for the intricate shape. In this study, formed tools are used to machine die of bearing rubber seal and the machining operation is classified into the several process of high precision. Design of experiments is used to optimize selection of the formed tools for the efficient machining of the hot-press die. The cutting force, tool wear and tool life are determined to characteristics. And, the clearance angle, the rake angle and the length cutting edge are considered as the major factors. Experiments are repeated to use one-way factorial design, and tool life is predicted by regression model.

• 한국기계가공학회지
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• 제16권5호
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• pp.157-165
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• 2017

The high-pressure resin transfer molding (HP-RTM) technology has been commercialized for fast production of fiber reinforced composite materials. The high-pressure mixing head was one of the most core component of the HP-RTM process. In this study, a mixing head was systematically designed, manufactured and evaluated. This mixing head was composed of a nozzle, a mixing chamber, a cleaning piston part, and an internal mold release part. In actual, a straight-type structure was newly designed instead of the conventional L-type structure for improving the maximum mixing pressure and mixing ratio precision. The performance of mixing head was showed maximum mixing pressure of 15.22MPa and mixing ratio precision of 0.12%. CFRP molding experiments were successfully obtained a 6~11 laminating carbon sheet using HP-RTM presses and specimen molds.

• 한국정밀공학회지
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• 제22권6호
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• pp.55-60
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• 2005

This paper has been focused in developing of plastic lens with ultra-precision and low birefringence ability using by injection molding simulation tools. The simulation tools, $3D-Timon^{TM}\;and\;Asu-Mold^{TM}$ were applied to visualize indirectly the flow pattern of melted polymer enter the mould and the simulation results are verified as compared with the experimental results. Birefringence and polarized light generated in injection molding process was also calculated for each injection conditions and compared with .the pictures of experimented optical lens go through the polarized light plates device. A spherical radius of plastic optical lens transcribed from profile of mould core surface was measured to estimate the geometrical accuracy fer the each injection conditions. It is confirmed that the simulation results about flow pattern and polarized light area coincided in experimental results. It is known that increasing in thickness shrinkage at center of lens, the spherical radius is larger from comparing the graph measured spherical radius and the thickness shrinkage at center of lens

• Computers and Concrete
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• 제10권3호
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• pp.231-240
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• 2012

In this paper, the effect of finishing methods on the relationships between compressive strength, permeability and void ratio of porous concrete (POC) or pervious concrete is discussed, using core specimens taken from actually constructed POC pavement. To attain reliable performance in the construction work, a newly designed finisher for POC is developed, and the performances as well as methods for controlling void ratio are examined. The POC pavements were finished with three finishing methods viz., no finishing, finishing with standard compactor and finishing with prototype compactor. The results show that the prototype POC finisher is efficient in controlling the void ratio and the quality of POC pavements. The relationships between compressive strength as well as permeability and void ratio of the in-situ POC pavements finished by the prototype machine were obtained. They are slightly different from the laboratory test results owing mainly to the mold effect and the differences in compaction modes.

• 한국기계가공학회지
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• 제20권9호
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• pp.90-96
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• 2021

As real-time data of factories can be collected using various sensors, the adaptation of intelligent unmanned processing systems is spreading via the establishment of smart factories. In intelligent unmanned processing systems, data are collected in real time using sensors. The equipment is controlled by predicting future situations using the collected data. Particularly, a technology for the prediction of tool wear and for determining the exact timing of tool replacement is needed to prevent defected or unprocessed products due to tool breakage or tool wear. Directly measuring the tool wear in real time is difficult during the cutting process in milling. Therefore, tool wear should be predicted indirectly by analyzing the cutting load of the main spindle, current, vibration, noise, etc. In this study, data from the current and acceleration sensors; displacement data along the X, Y, and Z axes; tool wear value, and shape change data observed using Newroview were collected from the high-speed, two-edge, flat-end mill machining process of SKD11 steel. The support vector machine technique (machine learning technique) was applied to predict the amount of tool wear using the aforementioned data. Additionally, the prediction accuracies of all kernels were compared.

• 한국기계가공학회지
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• 제20권2호
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• pp.86-92
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• 2021

Usually, the die-cast components used in small mobile devices require finishing processes, such as computer numerically controlled coating. In such cases, porosity is the most important defect. The shape of the molten aluminum that passes through the runner and gate in a mold is the one of the factors that influences gas porosity. To define the spurt index, which numerically indicates the shape of molten aluminum after the gate, Reynolds number and Ohnesorge number are used. Before die fabrication, computer-aided engineering analysis is performed to optimize the filling pattern. Finally, X-ray and surface inspection are performed after casting and machining to evaluate how the spurt index affects porosity and other product parameters. Based on the results obtained herein, a new gating system design process is suggested.

• 구강회복응용과학지
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• 제24권3호
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• pp.231-242
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• 2008

본 연구의 목적은 전부 도재관 시스템에서 코어-비니어 결합계면에서의 결합 강도를 평가하는데 있다. 본 연구에서 사용되어진 전부 도재관 시스템은 IPS Empress2 with IPS Eris, IPS e.max Press with IPS e.max Ceram과 IPS e.max ZirCAD with IPS e.max Ceram이다. 제조사의 지시에 따라 코어(N=36, N=12/system, 직경: 10mm, 두께: 3mm)를 제작하였고 초음파 세척을 시행하였다. 특별히 제작된 스테인리스 스틸 몰드를 이용하여 코어 상부에 비니어(직경: 3mm, 두께: 2mm)를 축성한 후 소성하였다. 소성 후, 초음파 세척을 시행하고 아크릴릭 레진에 매몰하였다. 제작된 시편은 $37^{\circ}C$의 증류수에 1주일간 보관하였다. 만능시험기(Z020, Zwick, Germany)로 시편의 전단결합강도를 측정하였고, 하중이 코어-비니어 계면에 가능한 가깝게 가해지도록 시편을 위치시키고, 파절이 일어날 때까지 1.00mm/min의 crosshead speed로 하중을 가하였다. 측정된 각 군의 평균전단결합강도($MPa{\pm}SD$)에 대한 통계적 유의성을 검증하기 위해 일원 분산분석을 시행하였으며, 사후검정은 Tukey test를 이용하였다(p=0.05). 또한 파절된 시편을 주사전자현미경(JSM-6360,JEOL, Japan)으로 파절양상을 관찰하였다. 파절양상은 코어 내에서의 응집성 파절, 비니어 내에서의 응집성 파절, 혼합형 파절 혹은 접착성 파절로 분류하였다. 코어와 비니어 계면에서의 평균전단결합강도($MPa{\pm}SD$)는 IPS-e.max Press가 $32.85{\pm}6.75MPa$, IPS Empress 2가 $29.30{\pm}6.51MPa$, IPS e.max ZirCAD가 $28.10{\pm}4.28MPa$로 나타났다. 통계적 분석 결과 각 시스템 간에서 유의한 차이가 없었다(P>0.05). 어떠한 시스템에서도 접착성 파절은 관찰되지 않았다. IPS Empress 2와 IPS e.max Press에서는 코어와 비니어 내에서의 응집성 파절이 관찰되었으며, IPS e.max ZirCAD에서는 혼합형 파절과 비니어 내에서의 응집성 파절이 관찰되었다.