• Title/Summary/Keyword: Modular Unit

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Improvement of Manufacturing Drawings for Manufacturing Quality Assurance of Modular Housing Unit (모듈러 주거시설의 단위유닛 제작품질 확보를 위한 공장제작도서 개선 연구)

  • Hwang, Hyun-Jun;Jung, Chan-woo
    • Journal of the Korean housing association
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    • v.27 no.6
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    • pp.137-144
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    • 2016
  • In modular architecture, manufacturing drawing which includes whole information for modular unit production is essential since works for modular unit have to be performed in manufacturing factory not construction field. Although the manufacturing drawing is important as known it is insufficient to utilize the manufacturing drawing in modular architecture project and this makes modular unit low-quality with re-work and work time delay. To prevent low-quality modular unit caused by insufficient manufacturing drawing, in this research firstly manufacturing drawing's current situation and error cases in manufacturing phase of past modular housing project were analyzed, and correlation between reduction of errors occurance frequency and improving manufacturing drawing was verified. Secondly manufacturing drawing improvement factors were deducted in interior, furniture, mechanical work phase which errors' occurance rate is high and the way of deducting manufacturing drawing lists and contents were suggested with light-weight work as an example in case of new type of errors occurance. A series of research process can contribute to good-quality modular unit by errors reduction. As a result of research, about half of errors occurance can be reduced with suggested manufacturing drawing improvement factors. And the manufacturing drawing process can contribute to modular production which have uniform quality.

The Study on the Developing Process of BIM Modeling for Urban-life-housing Based on Unit Modular (유닛모듈러 기반 도시형 생활주택의 BIM 모델링 프로세스 개발 연구)

  • Lee, Chang-Jae;Lim, Seok-Ho
    • KIEAE Journal
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    • v.12 no.6
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    • pp.77-84
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    • 2012
  • The current architectural design of unit modular has been based on 2D of CAD program, so unit modular character which needs unit information management, as a dried-member system, has no effect on design process. The purpose of this study is We have developed a suitable BIM design process, according to various works of construction, then tried to contribute to supply and activation of the urban-life-housing based on unit modular. The BIM modeling process based on unit modular has been in order of unit combination with preparing manual classification, and, it has been constructed, at construction site, from housing foundation to roof finish by Bottom-up method. At a manufacturing factory, it has been produced in order of 1) grouping materials and parts, 2) fabricating unit boxes, and 3) interference examination of unit boxes, and each order has been classified as housing structure, architecture, plumbing process separately. At a construction site, the fabrication has been done in order of, like as a real housing construction scenario, 1) RC foundation work 2) unit module job-site-fabrication work, 3) roof truss work, 4) plumbing and HVAC work, and 5) housing interior finish work. After modeling process, the interference examination on each work of construction has finally completed modeling. The Unit modular utilizing BIM modeling can make easy housing maintenance through systematic control with preparing manual of unit module information, and securing accurate and speedy construction information. And it will promote design credibility and create maximum effect of unit modular construction method, such as construction period reduction and upgrade of construction quality, etc., through the computer simulation as real as construction environment in cyber space, and with the interfering examination.

Study on the Application of Modular Technologies to Han-ok (한옥의 모듈러 공법 적용에 관한 연구)

  • Lee, Chang-Jae;Lim, Seok-Ho
    • Journal of the Korean housing association
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    • v.23 no.4
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    • pp.49-57
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    • 2012
  • This study was conducted to apply the modular construction method to Han-ok. The modular method, which is differentiated from the existing one, means a construction method that equipments, windows and interior materials are prefabricated as a six-sided object at a plant and then they are assembled at the least process on the spot. As for the theoretical observation, the theoretical basis to apply the modular method to the modular housing and Hanok was divided into environmental and economic aspect. In order to apply the modular method to Hanok, the unit scale and size were selected and the plane of unit module Hanok was developed. And a standard with regard to the unit combination and material lifting transportation method was set and planned. In addition, through the comparison the unit modular Hanok to the existing Hanok, the difference was analyzed and the strength was identified in terms fo design method, structure, construction method, period and cost. In final, the conclusion, with regard to the economic, technical application in future, was drawn through arranging the study contents. The unit modular Hanok to carry out the high-quality dwelling through construction period reduction, standardized construction materials and improved insulation performance can meet the demands for a paradigm of new construction technology.

Classification problems of the unit modular housing through reviewing design drawings (도면검토를 통한 유닛 모듈러 주택의 문제점 유형분류)

  • Lee, Yu-ri;Kim, Kyoon-tai;Park, Nam-cheon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.160-161
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    • 2014
  • This paper describes the classification problems of the unit modular housing through reviewing design drawings. Modular construction is a new industrialized homebuilding technology that uses large, factory produced modules. In general, more than 70% of construction processes in unit modular construction method are produced in factory after that the modular, which is completed is lifted on site and assembled. This research considers categorization in which the design drawing of the unit module housing can have problems. There are 17 types of construction method and 14 types of design approach as a result of the classification.

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A Study on Effect Factors of Using Infill Unit-Modular Construction for Remodeling plan of School Facilities (인필식 유닛모듈러 공법을 활용한 학교시설의 리모델링 계획시 영향요인)

  • Jun, Young-Hun;Kim, Kyoon-Tai;Kim, Seok
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.10a
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    • pp.138-139
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    • 2016
  • In this study, we propose a way of infill unit-modular construction for school facilities and identify the main effect factors when planning a remodeling of the school facilities by using infill unit-modular construction. This study is limited to have document for domestic infill modular construction such as technical data, knowhow due to fewer cases and research. we expect to study on an practical alternative for infill modular housing specifically.

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Analytical Models of Beam-Column joints in a Unit Modular Frame (단위 모듈러 구조체의 보-기둥 접합부 해석 모델)

  • Choi, Kyung-Suk;Kim, Hyung-Joon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.27 no.6
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    • pp.663-672
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    • 2014
  • Recently, modular structural systems have been applicable to building construction since they can significantly reduce building construction time. They consists of several unit modular frames of which each beam-column joint employs an access hole for connecting unit modular frames. Their structural design is usually carried out under the assumption that their load-carrying mechanism is similar to that of a traditional steel moment-resisting system. In order to obtain the validation of this assumption, the cyclic characteristics of beam-column joints in a unit modular frame should be investigate. This study carried out finite element analyses(FEM) of unit modular frames to investigate the cyclic behavior of beam-column joints with the structural influence of access holes. Analysis results show that the unit modular frames present stable cyclic response with large deformation capacities and their joints are classified into partial moment connections. Also, this study develops a simple spring model for earthquake nonlinear analyses and suggests the Ramberg-Osgood hysteretic rule to capture the cyclic response of unit modular frames.

Development of manual framework for unit modular construction method (유닛모듈러 공법의 시공매뉴얼 체계 개발)

  • Kim, Kyoon-tai;Kim, Tae-Yeong;Jun, Young-Hun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.198-199
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    • 2015
  • In Korea, it raised the need of the specification of unit modular construction, because there are no standard or manual. And it is urgent that the specification of unit modular construction is needed to develop in the domestic. Therefore, this study aims to propose the manual framework of the construction method. In the future, this framework will be based on the development of the manual on the unit modular construction method.

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A Study on the Supply Process of Unit Modular Housing through a Comparison of Cases

  • Kim, Kyoon-Tai;Jun, Young-Hun;Kim, Tae-Yeong
    • International conference on construction engineering and project management
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    • 2015.10a
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    • pp.411-414
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    • 2015
  • The purpose of this study is to conduct a comparative analysis between Korea and the United States of the supply process of unit modular housing at both the factory production phase and the transportation and lifting phase, as part of an attempt to invigorate the unit modular housing market in Korea. Unlike the practice in the United States, one of Korea's unique characteristics is that the floor is constructed with reinforced concrete and hot water heating system. To do this, the wet method in Korea is used that includes concrete placement, curing and constructing hot water floor heating system at the factory production phase, which results in a longer production time and also requires the lifting of heavier loads. In the United States, interior and exterior finishing works of modular housing are performed by different companies, and the distance between the unit module factory and the construction site is quite far. This kind of dualized production structure may cause confusion when it comes to schedule management, procurement management, and stock management. Moreover, problems caused by external environmental factors such as wind and rainfall were reported in the course of long-distance transportation. The results of this case comparison are expected to provide fundamental data that will reduce the amount of trial and error in the unit module production, transportation and lifting work in Korea, which has a comparatively small number of unit modular housing cases.

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A Study on the Plan Formation of University Dormitory's Living Unit by Modular Unit (모듈러 유닛에 의한 대학 기숙사 단위 생활공간의 평면 구성에 대한 고찰)

  • Kim, Jung-Heon;Kim, Jin-Mo
    • Journal of the Korean Institute of Educational Facilities
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    • v.16 no.2
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    • pp.37-45
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    • 2009
  • The purpose of this study is to suggest the plan formation for university dormitory's living unit by the modular unit of the pre-fabricated architecture, Pursuing this, this study conducts the investigation of present domestic situation of prefabricated construction and practices plan formation for living unit concentrating on the dweller's satisfaction by solving the problems which hitherto constructed dormitory had, especially collapse of dweller's territoriality. Consequently, this study presents the feasibility of modular unit of present prefabricated construction as a new method of dormitory's living unit construction, and suggests the pertinent plan formation for the improvement of the dweller's territoriality.

Considerations in the early stage of Designing the Unit Modular Building (유닛모듈러 건축물의 설계 초기 단계에서의 고려 사항)

  • Lee, Young-Ho;Lee, Du-Heon;Kim, Kyoon-Tai
    • Korean Journal of Construction Engineering and Management
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    • v.13 no.6
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    • pp.133-142
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    • 2012
  • With the recent changes in building environments such as low-carbon green growth, there have been increasing demands for the new building system that is eco-friendly and can maximize efficiency such as the unit modular system. For the unit modular system, more than 80% of the whole process is carried out in the factory while in the field, mostly unit module assembling and finish work are done. Thus, the quality at the pre-construction stage when design and manufacturing are done determines the quality of the building as a whole. In the country, the unit modular method was first applied in 2003 to school buildings and has gradually expanded afterwards, but due to the lack of examples and related information as well as the small scale of modular manufacturers, its characteristics have not been sufficiently reflected in design, manufacturing and field constructions. This study, as an attempt to improve the design quality of unit modular buildings, points to the problem in manufacturing and field construction, compares and analyzes its causes, and suggests major points to be considered in the early stage of designing the unit modular buildings.