• 제목/요약/키워드: Mode of failure

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Varistor 의 ALT(Accelerated Life Testing) 설계 및 주 고장모드 분석 (A Study for Accelerated Life Testing and Failure Analysis of Chip Varistor)

  • 장우성;이준혁;이관훈;오영환
    • 한국신뢰성학회:학술대회논문집
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    • 한국신뢰성학회 2005년도 학술발표대회 논문집
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    • pp.51-67
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    • 2005
  • General chip SMD parts(chip resistance, chip capacitor, chip varistor etc.) are very wide sed electronics parts for IT units. But, failure modes are indistinct for these chip parts. In factory and field the failure modes are recognized to accidental failure mope caused by potential defect. In this paper used chip varistor ALT(Accelerate Life Test) test for verify general failure modes in chip SMD parts. Also the results are useful for general chip SMD ALT tests.

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최소절단집합과 퍼지이론을 이용한 FMECA 전문가 시스템 (Expert System for FMECA Using Minimal Cut Set and Fuzzy Theory)

  • 김동진;김진오;김형철
    • 한국철도학회논문집
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    • 제12권3호
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    • pp.342-347
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    • 2009
  • 고장모드, 영향 및 임계분석(FMECA)은 시스템의 구성요소가 갖는 잠재적인 고장모드와 각 고장모드가 시스템에 미치는 영향을 평가하는 도구로 활용된다. 일반적으로 FMECA는 관련 전문가들의 의견에 따라 고장모드의 심각도와 치명도를 평가하여 이를 위험도 매트릭스의 양축으로 나타냄으로써 중요한 고장모드에 대한 분석을 수행한다. 그러나 이러한 절차는 평가가 전문가의 주관에 의해 이루어져 결과에 불확실성이 포함될 수밖에 없다. 따라서 본 논문에서는 최소절단집(MCS)와 퍼지이론을 이용한 새로운 FMECA 절차를 제안한다. 심각도 평가에 있어서는 MCS를 이용함으로써 객관적인 구조적 중요도를 평가할 수 있게 하였고, 치병도의 평가에서는 설비의 대표적인 고장률을 이용하였다. 그리고 두 지수를 종합하기 위해 퍼지 전문가 시스템을 구성하여 종합적인 위험도를 평가하였다.

접착제 경화시점에 따른 하이브리드 접합 파단모드 및 접합강도 평가 (Evaluation of Failure Mode and Strength on Baking Time of Adhesive for Hybrid Joining)

  • 최철영;;최원호;김준기;김종훈;박영도
    • Journal of Welding and Joining
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    • 제29권6호
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    • pp.49-55
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    • 2011
  • With the development of pre-painted steel sheets for automotive body application, a new joining method is required such as hybrid joining with combination of adhesive bonding and mechanical joining. The objective of this study is to investigate the effect of pre- and post-baking of adhesive bonding on failure mode and strength of hybrid joining of automotive steel sheets. Experiments show that the hybrid joining exhibits better bonding strength and displacement than conventional adhesive joining and mechanical fastening each. Comparison of pre- and post-baked hybrid joining results suggested that baking at $160^{\circ}C$ after mechanical joining was found to have higher joining properties than pre-baking condition. The prebaking condition changed its fracture mode from interfacial to button fracture. The changes in fracture mode with post-baking of hybrid joining was attributed to variation in neck thickness and undercut of joint.

복합재-알루미늄 단일겹침 하이브리드 체결부 강도 특성 실험 연구 (An Experimental Study on the Strength of Composite-to-Aluminum Hybrid Single-Lap Joints)

  • 김중진;성명수;김홍주;차봉근;권진회;최진호
    • 한국항공우주학회지
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    • 제36권9호
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    • pp.841-850
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    • 2008
  • 본 연구에서는 탄소 복합재와 알루미늄 2024-T3 단일겹침 체결부에 대해, 체결방법을 접착, 리벳, 리벳/접착 하이브리드의 세 가지로 변화시키면서 체결방법에 따른 파손하중과 파손모드를 실험을 통해 연구하였다. 세 가지 체결방법에 대해 각각 겹침길이 3가지와 적층순서 2가지, 총 82개의 시편을 제작하였다. 접착제는 FM73m, 리벳은 NAS9308-4-03을 사용하였다. 접착 체결과 하이브리드 체결에서는 겹침길이가 커짐에 따라 파손하중이 증가하였고, 리벳 체결에서는 겹침길이에 따른 파손하중 변화가 나타나지 않았다. 단순 접착 및 리벳 체결부에서는 적층순서에 따른 일관된 경향을 발견하기 어려운 반면, 하이브리드 체결부에서는 인접층의 적층각 차이가 작은 적층판을 사용한 체결부의 파손하중이 높게 나타났다. 접착 체결과 하이브리드 체결의 주된 파손모드는 층간분리이고 리벳 체결은 국부적 베어링 파손을 동반한 리벳 파손으로 나타났다.

Shear Performance of Wood-Concrete Composite II - Shear Performance with Different Anchorage Length of Steel Rebar in Concrete -

  • Lee, Sang-Joon;Eom, Chang-Deuk;Kim, Kwang-Mo
    • Journal of the Korean Wood Science and Technology
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    • 제40권5호
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    • pp.327-334
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    • 2012
  • Wood and concrete show significantly different physical properties, and it need to be firstly understood for using wood-concrete composite. This study is performed for compensating this and effective hybridization of wood and concrete. This research in planned for wood-concrete composite after previous research which deals the shear performance with different anchorage length of steel rebar in wood. Yield mode and reference design value (Z) were derived using EYM (European Yield Model). And the yield mode changed before and after anchorage length of 10~15 mm - $I_s$ mode to IV mode. There was not increasing tendency of shear performance with increased anchorage length for over 20 mm of anchorage in concrete. And wood composite shows 65% and 93% on initial stiffness and yield load respectively compared with the wood-concrete composite. Wood-concrete composite showed brittle failure after yield point while wood-to-wood composite showed ductile failure.

자동 전환 개폐기의 신뢰성 향상에 관한 연구 (Reliability Improvement of an Auto Transfer Switch)

  • 조형준;백정호;여봉기;강태석;김길수;양일영;유환희;유상우;김용수
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제16권2호
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    • pp.162-170
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    • 2016
  • Purpose: The purpose of this study was to analyze the failure modes of an auto transfer switch (ATS), determine the most common failure mechanisms, and iterate the design to improve reliability. Methods: We carried out failure mode and effect analysis (FMEA) to determine the failure modes and mechanisms. We identified the parts or modules that required improvement via two-stage quality function deployment based on FMEA, and improvements to reliability were monitored using the Gomperz growth model. Results: The main failure modes of the ATS were damage to, and deformation of, the stator / movable element due to repetitive movements. Five iterations of design modification were carried out, and the mean time to failure (MTTF) increased to 14,539 cycles, corresponding to 85% of the target MTTF. The Gompertz growth model indicates that the 10th iteration of design modification is expected to achieve the target MTTF. Conclusion: We improved the reliability of mechanical parts via failure mode analysis, and characterized the iterative improvements in the MTTF using the Gompertz growth model.

다양한 보강상세를 갖는 CFRP로 표면매립 보강된 철근콘크리트 보의 보강효과 (Strengthening Effect of Reinforced Concrete Beams Strengthened with NSM CFRP Reinforcements and Various Reinforcement Details)

  • 정우태;박영환;박종섭;김철영
    • 콘크리트학회논문집
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    • 제23권6호
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    • pp.781-790
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    • 2011
  • 이 연구는 다양한 보강상세를 갖는 CFRP(carbon fiber reinforced polymer)로 표면매립 보강된 철근콘크리트보의 보강효과에 관한 실험연구이다. 다양한 보강상세를 갖는 표면매립공법의 보강효과를 분석하기 위해 실험변수로 CFRP 보강재의 단면형상, 보강량, 매립 개수 및 위치 등의 다양한 보강상세를 적용하여 총 14개의 실험체를 제작하였다. 실험 결과, 표면매립보강의 파괴모드는 보강재 단면형상에 상관없이 보강재와 충전재가 하나로 거동하는 부착파괴 및 보강재 파단을 보였고, 홈 간격에 따라 홈 주변 콘크리트의 파괴면이 중첩되어 조기 부착파괴가 발생하는 것으로 나타났다. 등가 단면을 고려하여 부착상세를 개선한 기계적 맞물림(MI) 실험체의 파괴모드는 기존 부착파괴에서 CFRP 보강재 파단으로 개선되었고, CFRP 효율은 83%에서 100%로 향상되었다.

Fe-Aluminide합금의 미세조직과 기계적 특성에 관한 연구 (A Study on the Microstructure and Mechanical properties of Fe Aluminide alloys)

  • 조종춘;이도인;이성재;최병학;김학민
    • 연구논문집
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    • 통권22호
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    • pp.115-125
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    • 1992
  • Mechanical properties and microstructure were investigated on vacuum induction melted $Fe_3A1$base alloys of $DO_3$ structure. Specal emphasis were put on the effect of alloy chemistry, grain size and process(rolling, directional solidification) on mechanical properties of Fe-22.5-39at.%Al at elevated temperature between room temperature and $800^{\circ}C$. grain size of as-cast alloys is refined by rolling from 1mm to $80\mum$. Tensile strength of Fe-24.lat.%AI was about 404MPa at the critical ordering temperature, and the fracture strain of the alloy was 1-2% at room temperature. An inverse temperature dependence of the strength is noticed as-cast $Fe_3A1$. The presence of Cr and Zr do not affect the room temperature ductility and high temperature strength. Fracture strain of directionally solidified(DS) $Fe_3A1$ is about 1%at room temperature, but is about 60%at. $T_C$(550^{\circ}C)$. Tensile strength of DS alloy is lower than that of as-cast alloy at $530^{\circ}C$ and $430^{\circ}C$. Failure mode at room temperature varies from transgranular fracture to intergranular fracture with the addition of Al. the failure mode also varies from mixed(transgranular+ intergranular) mode between room temperature and $500^{\circ}C$ to intergranular mode above $550^{\circ}C$

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UHMWPE/CFRP 적층하이브리드 복합재의 층간 Mode I 에너지해방율에 미치는 초기균열길이의 영향 (Initial Crack Length Effect for the Interlaminar Mode I Energy Release Rate on a Laminated UHMWPE/CFRP Hybrid Composite)

  • 송상민;강지웅;권오헌
    • 한국안전학회지
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    • 제34권3호
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    • pp.1-7
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    • 2019
  • A variety of composite materials are applied to industries for the realization of light weight and high strength. Fiber-reinforced composites have different strength and range of application depending on the weaving method. The mechanical performance of CFRP(Carbon Fiber Reinforced Plastic) in many areas has already been demonstrated. Recently, the application of hybridization has been increasing in order to give a compensation for brittleness of CFRP. Target materials are UHMWPE (Ultra High Molecular Weight Polyethylene), which has excellent cutting and chemical resistance, so it is applied not only to industrial safety products but also to places that lining performance is expected for household appliances. In this study, the CFRP and UHMWPE of plain weave, which are highly applicable to curved products, were molded into laminated hybrid composite materials by autoclave method. The mechanical properties and the mode I failure behavior between the layers were evaluated. The energy release rate G has decreased as the initial crack length ratio increased.

유리섬유쉬트로 휨보강한 보의 박리파괴 거동에 관한 비선형 FEM 해석 (Non-Linear FEM Analysis Study of the Peeling Failure of the RC Beams Strengthened by GFRP)

  • 강인석;최기선;유영찬;김긍환;이한승;이리형
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2003년도 가을 학술발표회 논문집
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    • pp.335-338
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    • 2003
  • Flexural test and parametric study by FEM analysis on 6.0m long reinforced concrete beams strengthened by GFRP are reported in these tests. The selected variables are strengthened plate length, plate thickness. The effects of these variables are discussed. The results generally indicate that the flexural strength of strengthened beams is increased. The results of FEM analysis show that the more strengthening GFRP is the more stress of GFRP is decrease when failure mode is peeling failure.

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