• Title/Summary/Keyword: Mockup

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A Study on the Development of Hot Rolling Process for 18Cr-10Mn-0.44N2 (18Cr-10Mn-0.44N2 고질소강의 열연공정개발에 관한 연구)

  • Kim, Y.D.;Cho, J.R.;Lee, J.W.;Bae, W.B.
    • Transactions of Materials Processing
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    • v.20 no.4
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    • pp.296-302
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    • 2011
  • The objective of this paper is to determine the effect of process parameters on the behavior of a 18Cr-10Mn-$0.44N_2$ nitrogen steel sample deformed by hot rolling. Compression tests were carried out at high temperatures to determine the flow stresses needed for a finite element(FE) analysis. The strain rate, ranging from 0.1 to $1.0s^{-1}$, significantly affected the flow stress at temperatures higher than $1,000^{\circ}C$. Non-isothermal rolling simulations and laboratory rolling tests were performed with plate specimens 14.5mm thick, 135mm wide and 226mm long. A rolling reduction of 15% per pass leading to a cumulative rolling reduction of 60% was determined as optimal. The extension ratio of 176.5% in the length direction was about 30.4 times greater than the extension ratio of 5.8% in the width direction. Isotropic properties for tensile strength, microstructure and grain size were measured after mock-up hot rolling tests. The results from the mockup tests were found to be in good agreement with those of the simulations.

An Experimental Study on the Warehouse Mock-up Fire Test (창고 모델 실물화재 특성에 대한 실험적 연구)

  • Kweon, Oh-Sang;Yoo, Yong-Ho;Kim, Heung-Youl
    • Fire Science and Engineering
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    • v.24 no.4
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    • pp.47-54
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    • 2010
  • This study is analyze the damage of warehouse fire accident be made through the fire characteristic database of combustibles and real scale fire test of warehouse mock-up. Combustibles fire tests are carried out for database using RCT (Room Corner Tester) to predict fire growth the goods. A mockup ($3m{\times}3m{\times}2.4m$) of clothes warehouse was built and real scale fire test by LSC (Large Scale Calorimeter) base on the fire characteristic DB. The mock-up of clothes warehouse is made of two type sandwich panels (Glass wool, EPS foam sandwich panel). As a mock-up test result, test 1 (Glass wool sandwich panel) and test 2 (EPS foam sandwich panel) indicating fire growth such as 5 MW, 11 MW of maximum HRR (Heat Release Rate).

Inch-Worm Robot with Automatic Pipe Tracking Capability for the Feeder Pipe Inspection of a PHWR (중수형 원자로 급수 배관 검사용 자율 주행형 자벌레 로봇)

  • Choi, Chang-Hwan;Park, Byung-Suk;Jung, Hyun-Kyu;Jung, Seung-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.2
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    • pp.125-132
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    • 2008
  • This paper describes a mobile inspection robot with an automatic pipe tracking system for a feeder pipe inspection in a PHWR. The robot is composed of two inch worm mechanisms. One is for a longitudinal motion along a pipe, and the other is for a rotational motion in a circumferential direction to access all of the outer surfaces of a pipe. The proposed mechanism has a stable gripping capability and is easy to install. An automatic pipe tracking system is proposed based on machine vision techniques to make the mobile robot follow an exact outer circumference of a curved feeder pipe as closely as possible, which is one of the requirements of a thickness measurement system for a feeder pipe. The proposed sensing technique is analyzed to attain its feasibility and to develop a calibration method for an accurate measurement. A mobile robot and control system are developed, and the automatic pipe tracking system is tested in a mockup of a feeder pipe.

A Study on the Flaw Evaluation in the Straddle Mount Type Low Pressure Turbine Disc Using Phased Array Ultrasonic Technique (위상 배열 초음파 기법을 이용한 Straddle Mount형 저압 터빈 디스크 결함 평가에 관한 연구)

  • Yang, Seung-Han;Yoon, Byung-Sik;Kim, Yong-Sik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.4
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    • pp.231-238
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    • 2006
  • Nondestructive examination for low pressure turbine disc in standard nuclear power plant using phased array technique was studied. For this purpose, disc mockups were made and notches were machined in the mockups. Detection and length sizing by different methods are compared. Depth of deep notches could be measured by using AATT(absolute arrival time technique) or RATT(relative arrival time technique) but shallow notches that must be detected in early stage couldn't be measured by these two methods. For this case, notch depth was estimated by using signal response angle range and preyed usefulness.

Measurement of temperature change on coil column unit using FBG sensors during thermal response test: A study for geothermal energy system

  • Young-Sang Kim;Duc-Thang Hoang;Gyeong-O Kang;Ba Huu Dinh
    • Smart Structures and Systems
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    • v.34 no.1
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    • pp.41-50
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    • 2024
  • The accurate measurement of temperature in the ground source heat pump system is crucial for assessing the thermal response of the system and validating the numerical model for parametric study, which is necessary for the thermal performance evaluation of the geothermal energy system. Conventional temperature sensors have some disadvantages such as they are difficult to install, and their position can be shifted during the backfill process of the ground heat exchanger. In this study, Fiber Bragg Grating (FBG) sensors were used to measure the temperature change of a recently developed ground heat exchanger (Coil Column Unit, CCU). FBG sensors were first calibrated in a thermal chamber alongside a correlation sensor (RTD sensor). The calibrated sensors were then mounted on the pipe surface at each spiral of the CCU to measure how temperature changes during the in-door mockup thermal response test. Finally, the measurement results of the FBG sensors were verified with a finite element coded program. The results indicated that the temperature difference between the numerical analysis and the experiment was less than 1%, which is significantly lower than that of the previous study using the RTD sensors. Therefore, it is feasible to apply FBG sensors for temperature measurement during the operation of the TRT of the geothermal energy system.

Development of a Nuclear Steam Generator Tube Inspection/maintenance Robot

  • Shin, Ho-Cheol;Kim, Seung-Ho;Seo, Yong-Chil;Jung, Kyung-Min;Jung, Seung-Ho;Choi, Chang-Hwan
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.2508-2513
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    • 2003
  • This paper presents a nuclear steam generator tube inspection/maintenance robot system. The robot assists in automatic non-destructive testing and the repair of nuclear steam generator tubes welded into a thick tube sheet that caps a hemispherical or quarter-sphere plenum which is a high-radiation area. For easy carriage and installation, the robot system consists of three separable parts: a manipulator, a water-chamber entering and leaving device for the manipulator and a manipulator base pose adjusting device. A software program to control and manage the robotic system has been developed on the NT based OS to increase the usability. The software program provides a robot installation function, a robot calibration function, a managing and arranging function for the eddy-current test, a real time 3-D graphic simulation function which offers remote reality to operators and so on. The image information acquired from the camera attached to the end-effecter is used to calibrate the end-effecter pose error and the time-delayed control algorithm is applied to calculate the optimal PID gain of the position controller. The developed robotic system has been tested in the Ulchin NPP type steam generator mockup in a laboratory.

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Markov chain-based mass estimation method for loose part monitoring system and its performance

  • Shin, Sung-Hwan;Park, Jin-Ho;Yoon, Doo-Byung;Han, Soon-Woo;Kang, To
    • Nuclear Engineering and Technology
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    • v.49 no.7
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    • pp.1555-1562
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    • 2017
  • A loose part monitoring system is used to identify unexpected loose parts in a nuclear reactor vessel or steam generator. It is still necessary for the mass estimation of loose parts, one function of a loose part monitoring system, to develop a new method due to the high estimation error of conventional methods such as Hertz's impact theory and the frequency ratio method. The purpose of this study is to propose a mass estimation method using a Markov decision process and compare its performance with a method using an artificial neural network model proposed in a previous study. First, how to extract feature vectors using discrete cosine transform was explained. Second, Markov chains were designed with codebooks obtained from the feature vector. A 1/8-scaled mockup of the reactor vessel for OPR1000 was employed, and all used signals were obtained by impacting its surface with several solid spherical masses. Next, the performance of mass estimation by the proposed Markov model was compared with that of the artificial neural network model. Finally, it was investigated that the proposed Markov model had matching error below 20% in mass estimation. That was a similar performance to the method using an artificial neural network model and considerably improved in comparison with the conventional methods.

A Study on the New Partial Discharge Pattern Analysis System used by PA Map (Pulse Analysis Map) (PA Map(Pulse Analysis Map)을 이용한 새로운 부분방전 패턴인식에 관한 연구)

  • Kim, Ji-Hong;Kim, Jeung-Tae;Kim, Jin-Gi;Koo, Ja-Yoon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.6
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    • pp.1092-1098
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    • 2007
  • Since one decade, the detection of HFPD (High frequency Partial Discharge) has been proposed as one of the effective method for the diagnosis of the power component under service in power grids. As a tool for HFPD detection, Metal Foil sensor based on the embedded technology has been commercialized for mainly power cable due to its advantages. Recently, for the on-site noise discrimination, several PA (Pulse analysis) methods have been reported and the related software, such as Neural Network and Fuzzy, have been proposed to separate the PD (Partial Discharge) signals from the noises since their wave shapes are completely different from each other. On the other hand, the relevant fundamental investigation has not yet clearly made while it is reported that the effectiveness of the current methods based on PA is dependant on the types of sensors. Moreover, regarding the identification of the vital defects introducible into the Power Cable, the direct identification of the nature of defects from the PD signals through Metal Foil coupler has not yet been realized. As a trial for solving above shortcomings, different types of software have been proposed and employed without any convincing probability of identification. In this regards, our novel algorithm 'PA Map' based on the pulse analysis is suggested to identify directly the defects inside the power cable from the HFPD signals which is output of the HFCT and metal foil sensors. This method enables to discriminate the noise and then to make the data analysis related to the PD signals. For the purpose, the HFPD detection and PA (Pulse Analysis) system have been developed and then the effect of noise discrimination has been investigated by use of the artificial defects using real scale mockup. Throughout these works, our system is proved to be capable of separating the small void discharges among the very large noises such as big air corona and ground floating discharges at the on-site as well as of identifying the concerned defects.

An Experimental Study for Preventing the Resonance of Steam Turbine Blade (증기터빈 블레이드의 공진 방지를 위한 실험 연구)

  • 하현천;이동진;류석주
    • Journal of KSNVE
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    • v.11 no.3
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    • pp.410-415
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    • 2001
  • This paper describes an experimental analysis for improving the stability of blade failure due to the vibration resonance, which happens in the low-pressure steam turbine. Some cracks due to high cycle fatigue were found in the blades of a low-pressure turbine after long time operation. Impact test showed that such failure was mainly caused by the resonance. In other words, since one of the natural frequencies of the grouped blade is very close to the excitation frequency of the nozzle, the resonant vibration leads to a large amplitude of displacement and results in a large amount of stress that may cause fatigue failures in the blades. It is interesting that the blade failures occur only at blades neighboring with the nodal points of the natural vibration mode whose natural frequency is close to the nozzle passing frequency. The effective methods for increasing the reliability against the blade vibration are a heightening the fatigue limit of the blade using an advanced material and a removing the resonance away from the operating speed. It is well known that the removal of theresonance could be obtained by the installation of different types of shrouds, wires, and links between the blades as well as by the chance of the number of nozzles. In the present work, two kinds of modification for avoiding the resonance haute been considered; 1) slot-type finger, 2) long span cover. Full-scale mockup tests have been performed in order to confirm the verification for modification in the shop. Test results show that the use of long span cover is very useful to change the natural frequencies of the grouped blade and to avoid the resonance effectively.

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Experimental Evidence and Analysis of a Mode Conversion of Guided Wave Using Magnetostrictive Strip Transducer (자기변형 스트립 탐촉자에 의한 유도초음파 모드 변환에 대한 실험적 검증 및 해석)

  • Cheong, Yong-Moo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.93-97
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    • 2009
  • An advantage of a magnetostrictive strip transducer for a long-range guided wave inspection is that the wave patterns are relatively clear and simple when compared to a conventional piezoelectric ultrasonic transducer. Therefore, if we can characterize the evolution of defect signals, it could be a promising tool for a structural health monitoring of pipes for a long period of time as well as an identification of flaws. However, when evaluating a signal during a realistic field examination, it should be careful because of some spurious signals or false indications, such as signals due to a directionality, multiple reflections, mode conversion, geometrical reflections etc. Mode converted signals from a realistic piping mockup were acquired and analysed. We found mode conversions between a torsional guided wave T(0,1) mode and a flexural F(1,3) or longitudinal L(0,2) mode generated by a magnetostrictive strip transducer. Based on the experimental observations, an interpretation of the source of the mode conversion is discussed in a viewpoint of electromagnetic properties and structure of the strip transducer.