• Title/Summary/Keyword: Mixing plane

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CFD-based Design and Analysis of the Ventilation of an Electric Generator Model, Validated with Experiments

  • Jamshidi, Hamed;Nilsson, Hakan;Chernoray, Valery
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.2
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    • pp.113-123
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    • 2015
  • The efficiency of the ventilation system is a key point for durable and reliable electric generators. The design of such system requires a detailed understanding of the air flow in the generator. Computational fluid dynamics (CFD) has the potential to resolve the lack of information in this field. The present work analyses the air flow inside a generator model. The model is designed using a CFD-based approach, and manufactured by taking into consideration the experimental and numerical requirements and limitations. The emphasis is on the possibility to accurately predict and experimentally measure the flow distribution inside the stator channels. A major part of the work is focused on the design of an intake and a fan that gives an evenly distributed flow with a high flow rate. The intake also serves as an accurate flowmeter. Experimental results are presented, of the total volume flow rate, the total pressure and velocity distributions. Steady-state CFD simulations are performed using the FOAM-extend CFD toolbox. The simulations are based on the multiple rotating reference frames method. The results from the frozen rotor and mixing plane rotor-stator coupling approaches are compared. It is shown that the fan design provides a sufficient flow rate for the stator channels, which is not the case without the fan or with a previous fan design. The detailed experimental and numerical results show an excellent agreement, proving that the results reliable.

Numerical Studies on the Performance Prediction of a Turbopump System for Liquid Rocket Engines (액체로켓용 터보펌프 성능예측에 대한 수치해석적 연구)

  • Choi, Chang-Ho;Lee, Geesoo;Kim, Jinhan;Yang, Soo Seok;Lee, Daesung
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.264-270
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    • 2001
  • The hydraulic performance analysis of an entire pump system composed of an inducer, impeller, volute and seal for the application on turbopumps is performed using three-dimensional Wavier-Stokes equations. A quasi-steady mixing-plane method is used on the impeller/volute interface to simulate the unsteady interaction phenomena. From this wort the effects of each component on the pump performance are investigated at design and off-design conditions through the analysis of flow structures and loss mechanisms. The computational results are in a good agreement with experimental ones in terms of the headrise and efficiency even though very complex flow structures are present. It is found that the asymmetric pressure distribution along the volute wall constitutes the main reason of the difference between experimental and computational results due to the limitation of the applying the quasi-steady method. Since the volute was found to be over-designed according to the pressure distribution of the volute wall, redesign of the volute has been performed resulting in an improved performance characteristic.

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Analysis of the Stokes Flow and Stirring Characteristics in a Staggered Screw Channel (엇갈림형 스크류 채널 내부의 스톡스 유동과 혼합특성 해석)

  • Suh Y. K.
    • Journal of computational fluids engineering
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    • v.9 no.4
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    • pp.55-63
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    • 2004
  • The three-dimensional Stokes flow within a staggered screw channel is obtained by using a finite volume method. The geometry is intended to mimic the single screw extruder having staggered arrangement of flights. The flow solution is then subjected to the analysis of the stirring performance. In the analysis of the stirring performance, the stretching-mapping method developed by the author is employed for calculating the materials' stretching exponents, which are to be used in quantification of the mixing effect. The numerical results Indicate that the staggered geometry gives indeed far much better stirring-performance than the standard (nonstaggered) flight geometry. It was also shown that care must be given to the selection of the basis planes for evaluating the local stretching rate, and it turns out that the best method (H-method) has its basis plane just on the half way between the past and future evolution of fluid particles subjected to the defromation. In evaluating the stretching exponent, the expansion ratio must be considered which is one of the characteristic differences of the actual three-dimensional flows from the two-dimensionmal counterparts. The larger axial pressure-difference causes in general the smaller stirring performance while the flow rate is increased. The smaller channel length also increases the stirring performance.

Investigation of the Three-Dimensional Turbulent Flow Fields of the Gas Swirl Burner with a Cone Type Baffle Plate(I)

  • Kim, Jang-kweon
    • Journal of Mechanical Science and Technology
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    • v.15 no.7
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    • pp.895-905
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    • 2001
  • This paper presents vector fields, three dimensional mean velocities, turbulent intensities, turbulent kinetic energy and Reynolds shear stresses measured in the X-Y plane of the gas swirl burner with a cone type baffle plate by using an X-type hot-wire probe. This experiment is carried out at the flow rates of 350 and 450ℓ/min which are equivalent to the combustion air flow rate necessary to release 15,000 kcal/hr in a gas furnace. The results show that the maximum axial mean velocity component exists around the narrow slits situated radially on the edge of a burner. Therefore, there is some entrainment of ambient air in the outer region of a burner. The maximum values of turbulent intensities occur around the narrow slits and in front of a burner up to X/R=1.5. Moreover, the turbulent intensity components show a relatively large value in the inner region due to the flow diffusion and mixing processes between the inclined baffle plate and the swirl vane. Consequently, the combustion reaction is expected to occur actively near these regions.

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Effects of the secondary flow on the turbulent heat transfer of a flat plate wake (2차유동이 평판후류의 난류열전달에 미치는 영향)

  • Kim, Hyeong-Su;Lee, Jun-Sik;Gang, Sin-Hyeong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.4
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    • pp.417-427
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    • 1998
  • The effect of secondary flow on the heat transfer of a turbulent wake generated by a flat plate was experimentally investigated. The secondary flow was induced in a curved duct in which the flat plate wake generator was installed. All three components of turbulent heat flux were measured in the plane containing the mean radius of curvature of the curved duct. The results showed that mean temperature profiles deviate from the similarity of the straight wake because of the cold fluid transported from the free-stream. The half-width of the mean temperature profile increased rapidly by upwash motion of the secondary flow. The changes to turbulence structure caused by the secondary flow show more pronounced effect on heat transport than on momentum transport. This is because the response to the variation of flow conditions is delayed in temperature field. Negative production of the turbulent heat flux is observed in the inner wake region. From the conditional averaging, it has been found that the negative production of the turbulent heat flux is generated due to a mixing process between the hot and low momentum eddies occupied in the inner wake region and the cold and high momentum eddies in the potential region.

Aerodynamic Shape Design of a Partial Admission Turbine Using CFD (CFD를 이용한 부분흡입형 터빈 공력형상 설계)

  • Lee, Eun-Seok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.11 s.254
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    • pp.1131-1138
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    • 2006
  • Aerodynamic shape design of a partial admission turbine using CFD has been performed. Two step approaches are adopted in this study. Firstly, two-dimensional blade shape is optimized using CFD and genetic algorithm. Initially, the turbine cascade shape is represented by four design parameters. By controlling the design parameters as variables, the non-gradient search is analyzed for obtaining the maximum efficiency. The final two-dimensional blade proved to have a more blade power than the initial blade. Secondly, the three-dimensional CFD analysis including the nozzle, rotor and stator has been conducted. To avoid a heavy computational load due to an unsteady calculation, the frozen rotor method is implemented in steady calculation. The frozen rotor method can detect a variation of the flow-field dependent upon the blade's circumferential position relative to the nozzle. It gives a better idea of wake loss mechanism starting from the lip of the nozzle than the mixing plane concept. Finally, the combination of two and three dimensional design method of the partial admission turbine in this study has proven to be a robust tool in development phase.

Noise Reduction of a Underexpanded Supersonic Jet via Steady Blowing with Microjets (소형제트를 이용한 과소팽창 음속 제트에서의 소음저감)

  • Kim Jin-Hwa;Kim Jung Hoon;Yoo Jung Yul
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.747-750
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    • 2002
  • An attempt to reduce supersonic Jet noise is carried out by using two steady microjets in a round jet. The jet is issued from a round sonic nozzle with an exit diameter of 10mm. Two micro-nozzles with an inside diameter of 1mm each are installed on the exit plane with an off-axis angle of $45^{\circ}$. Far-field noise was measured at a location 40 diameters off the jet axis. The angles between a microphone and the jet axis are $45^{\circ}\;and\;90^{\circ}$. For an injection rate less than $1{\%}$ of the main jet, screech tones were completely suppressed by the microjets. The reduction in the ovelall sound pressure levels were $2.4\;and\;2.7\;dB\;for\;90^{\circ}\;and\;45^{\circ}$ directions, respectively. The enhancement of mixing/spreading of the jet by the microjet was negligible. The reduction of noise is probably due to distorted shock cell structures and/or broken large scale vortical structures by the microjets.

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Flow Analysis of a Low-Noise Turbo Fan for a Vacuum Cleaner (진공청소기용 저소음 터보팬 내부 유동 특성 해석)

  • Lee Ki-Choon;Kim Chang Jun;Hur Nahmkeon;Jeon Wan Ho
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.631-634
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    • 2002
  • The study of the flow characteristics in two types of turbo-fans for a vacuum cleaner was performed in a previous study. In present study an analysis of a new modified model to reduce fan noise was performed by using CFD. The characteristics of three models calculated for various rotating speeds and flow rates are obtained and compared with available measured data. The results show that the modified model gives stable flow characteristics in operating range than the original model, while both models show similar performance characteristics at the range of high flow rate. Since in the modified model it takes much longer for an impeller blade to pass a diffuser blade than in the original model, and thus the peak pressure at BPF can be relieved, it is anticipated that the modified model gives much lower noise level with similar performance than the original one, which remains to be verified by unsteady computation and measurements.

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A Study On the Structure and Mechanical Properties of Polypropylene filament treated with Dry heat treatment at Different draw ratio (연신비를 달리한 Polypropylene filament의 건열처리에 따른 구조와 물성에 관한 연구)

  • Lee, Eun-Woo;Cho, In-Sul
    • Journal of the Korean Society of Industry Convergence
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    • v.2 no.2
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    • pp.61-68
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    • 1999
  • The variety of crystalline structure and mechanical properties of PP filament treated with dry heat treatment at different draw ratio has been studied. Crystalline structure and mechanical properties of annealed PP filament at different draw ratio has been examined by XRD, UTM, and density method. Heat treatment has been carried out $100^{\circ}C$, $120^{\circ}C$ $140^{\circ}C$ for 30min. in dry oven. From the results of this study, it found the following facts. It was found that the crystallinity and crystallite size of (110) plane of sample were increased with increasing of annealed temperature and draw ratio. The crystalline form of annealed sample which was undrawn showed ${\alpha}$, ${\beta}$ mixing form below $120^{\circ}C$ and showed ${\alpha}$ form at $140^{\circ}C$. But the crystalline form of annealed sample which was drawn showed ${\alpha}$ form at $120^{\circ}C$. Initial modulus and tensile strength were increased with increasing of annealing temperature, and the degree of orientation was decreased with decreasing of annealing temperature.

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Analysis of Flow around a Rotating Marine Propeller using PIV Techniques

  • Lee Sang Joon;Paik Bu Geun
    • 한국가시화정보학회:학술대회논문집
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    • 2004.12a
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    • pp.169-175
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    • 2004
  • The characteristics of flow around a rotating propeller were investigated using PIV technique. For each of four different blade phases of $0^{\circ},\;18^{\circ},\;36^{\circ}\;and\;54^{\circ}$four hundred instantaneous velocity fields were ensemble averaged to investigate the spatial evolution of the flow around a propeller. The phase-averaged mean velocity fields show that the viscous wake formed by the boundary layers developed on the blade surfaces and the slipstream contraction in the near-wake region. The out-of-plane velocity component and strain rate had large values at the locations of the tip and trailing vortices. The boundary layer developed along the ship hull bottom surface of the ship stern provides a strong turbulent shear layer, affecting the vortex structure in the propeller near-wake. As the flow develops in the downstream direction, the trailing vortices formed behind the propeller hub move upward slightly due to the presence of the hull wake and free surface. The turbulence intensity has large values around the tip and trailing vortices. As the wake moves downstream, the strength of the vorticity diminishes and the turbulence intensity increases due to turbulent diffusion and active mixing between the tip vortices and adjacent wake flow.

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