• Title/Summary/Keyword: Microstructural evolution

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Tensile Behavior of Cast-Forged Al-Si-Mg Alloy (주/단조 Al-Si-Mg 합금의 인장 거동)

  • Kim K. J.;Kwon Y.-N.;Lee Y. S.;Jeong S. C.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.329-332
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    • 2004
  • Cast-forging process has a lot of advantages in terms of saving materials along with enhancement of mechanical properties. Therefore, this process has been taken as one of candidate process to manufacturing automotive suspension parts. Since most of cast-forging parts are made with using Al-Si alloys of high castability, the mechanical properties largely depends on the primary ${\alpha}$ and eutectic Si particles. During hot forging step these microstructural features evolve with strain increment. In the present study, the mechanical property evolution was investigated in terms of microstructual evolution with strain. Specially, fracture behavior of A356 alloy was studied to find out how to improve the mechanical properties.

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Mechanical Behavior and Microstructure Evolution during Semi-Solid Squeeze Cast Processing of Ignition-Proof Mg-Zn-Ca-Zr Alloy

  • Chang, Si-Young;Choi, Jung-Chul
    • Journal of Korea Foundry Society
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    • v.17 no.5
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    • pp.502-509
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    • 1997
  • The mechanical behavior and microstructural evolution in the ignition-proof Mg-Zn-Ca-Zr alloy produced by the semisolid squeeze casting are clarified and the mechanical properties are also compared with those of squeeze cast Mg-Zn-Ca-Zr alloy. The tensile strength and elongation increase slightly as the solid fraction depending on temperature decreases, while the 0.2% proof stress decreases. The size of primary crystal increases with increasing holding time. The tensile strength and 0.2% proof stress of the semi-solid squeeze cast Mg-Zn-Ca-Zr alloy decrease as the size of primary crystal increases, indicating the dependence of strength on the size of primary crystal. The elongation of the semi-solid squeeze cast Mg-Zn-Ca-Zr alloy is two times as large as the squeeze cast Mg-Zn-Ca-Zr alloy and the tensile strength is unchanged despite the growth of primary crystal, resulting from the refining of the melted ${\alpha}Mg$ phase and the brittle eutectic compound as well as the reduction of solidification shrinkage and porosities.

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Dynamic recrystallization and microstructure evolution of a Nb-V microalloyed forging steel during hot deformation

  • Zhao, Yang;Chen, Liqing;Liu, Xianghua
    • Advances in materials Research
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    • v.3 no.4
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    • pp.217-225
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    • 2014
  • In this study, a forging steel alloyed with both Nb and V was used as experimental material and the hot deformation behavior has been studied for this steel by conducting the compressive deformation test at temperature of $900-1150^{\circ}C$ and strain rate of $0.01-0.01s^{-1}$ in a MMS-300 thermo-mechanical simulator. The microstructure evolution, particularly the dynamically recrystallized microstructure, of the experimental steel at elevated temperatures, strain rates and strain levels, was characterized by optical microstructural observation and the constitutive equation in association with the activation energy and Zener-Hollomon parameter. The curves of strain hardening rate versus stress were used to determine the critical strain and peak strain, and their relation was connected with Zener-Hollomon parameter. Under the conditions of processing temperature $900^{\circ}C$ and strain rate $0.01s^{-1}$, the dynamic recrystallization took place and the austenite grain size was refined from $164.5{\mu}m$ to $28.9{\mu}m$.

Effects of rapid thermal annealing and bias sputtering on the structure and properties of ZnO:Al films deposited by DC magnetron sputtering (Bias를 인가한 DC magnetron sputtering 법으로 증착된 ZnO:Al 박막의 구조적 특성과 RTP의 annealing에 따른 영향)

  • Park, Kyeong-Seok;Lee, Kyu-Seok;Lee, Sung-Wook;Park, Min-Woo;Kwak, Dong-Joo;Lim, Dong-Gun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.07a
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    • pp.500-501
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    • 2005
  • Aluminum doped zinc oxide films (ZnO:Al) were deposited on glass substrate by DC magnetron sputtering from a ZnO target mixed with 2 wt% $Al_2O_3$. The effects of substrate bias on the electrical properties and film structure were studied. Films deposited with positive bias have been annealed at $600^{\circ}C$ using rapid thermal anneal (RTA) process. The effects of RTA on the evolution of film microstructure are to be also studied using X-ray diffraction, transmission electron microscopy, and atomic force microscopy. Positive bias sputtering may induce lattice defects caused by electron bombardments during deposition. The as-deposited film microstructure evolves from the film with high defect density to more stable film condition. The electrical properties of the films after RTA process were also studied and the results were correlated with the evolution of film microstructures.

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Prediction of Texture Evolution in Equal Channel Angular Extrusion (ECAE) Using Rate-Independent Crystal Plasticity with Rigid-Plastic Finite Element Method (결정 소성학과 강소성 유한요소해석을 연계한 ECAE 공정에서의 변형 집합 조직 발달에 대한 연구)

  • Kim, Kyung-Jin;Yoon, Jeong-Whan;Yang, Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.11
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    • pp.937-944
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    • 2015
  • Recently, the change of mechanical properties and microstructural evolution during severe plastic deformation (SPD), such as Equal Channel Angular Extrusion (ECAE), has been the subject of intensive investigation because of the unique physical and mechanical properties of severely deformed materials. In this study, two types of ECAE processes were considered, dies with intersection angles ${\Phi}$ of $90^{\circ}$ and $120^{\circ}$, using experiments and simulations. The decoupled method, in which the rigid-plastic finite element method is incorporated with the rate-independent crystal plasticity model, was applied to predict the texture evolution in commercially pure aluminum during the ECAE processes with $120^{\circ}$ and $90^{\circ}$ dies. The simulated textures were compared with a measured texture via an EBSD OIM analysis. The comparison showed that the simulated textures generally were in good agreement with the experimentally measured texture.

Microstructural Evolution Analysis in Thickness Direction of An Oxygen Free Copper Processed by Accumulative Roll-Bonding Using EBSD Measurement (EBSD측정에 의한 반복겹침접합압연된 무산소동의 두께방향으로의 미세조직 변화 분석)

  • Lee, Seong-Hee;Lim, Cha-Yong
    • Korean Journal of Materials Research
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    • v.24 no.11
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    • pp.585-590
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    • 2014
  • Microstructural evolution in the thickness direction of an oxygen free copper processed by accumulative rollbonding (ARB) is investigated by electron back scatter diffraction (EBSD) measurement. For the ARB, two copper alloy sheets 1 mm thick, 30 mm wide and 300 mm long are first degreased and wire-brushed for sound bonding. The sheets are then stacked and roll-bonded by about 50% reduction rolling without lubrication at an ambient temperature. The bonded sheet is then cut to the two pieces of the same dimensions and the same procedure was repeated on the sheets up to eight cycles. The specimen after 1 cycle showed inhomogeneous microstructure in the thickness direction so that the grains near the surface were finer than those near the center. This inhomogeneity decreased with an increasing number of ARB cycles, and the grain sizes of the specimens after 3 cycles were almost identical. In addition, the aspect ratio of the grains decreased with an increasing number of ARB cycles due to the subdivision of the grains by shear deformation. The fraction of grains with high angle grain boundaries also increased with continuing process of the ARB so that it was higher than that of the low angle grain boundaries in specimens after 3 cycles. A discontinuous dynamic recrystallization occurred partially in specimens after 5 cycles.

Microstructural evolution of primary solid particles and mechanical properties of AI-Si alloys by rheocasting (AI-Si계 리오캐스팅합금의 초정입자의 응고조직 및 기계적성질)

  • Lee, J.I.;Lee, H.I.;Ryoo, Y.H.;Kim, D.H.;Kim, M.I.
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.4
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    • pp.244-252
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    • 1994
  • The morphological changes of primary solid particles as a fuction of process time on Al-Si alloys during semi-solid state processing with a shear rate of 200s were studied. In hypereutectic Al-15.5wt%Si alloy, it was observed that primary Si crystals are fragmented in the early stage of stirring and morphologies of primary Si crystals change from faceted to spherical during isothermal shearing for 60 minutes. In quaternary Al-12.5wt%Si-2.9wt%Cu-0.7wt%Mg alloy system, it was observed both primary silicon and ${\alpha}$-alumunum particles. Microstructural evolution of primary Si crystals was similar to that of the hypereutectic Al-Si alloy but equiaxed ${\alpha}$-Al dendrites are broken into nearly spherical at the early stage of shearing and later stage of the isothermal shearing ${\alpha}$- Al particles are slightly coarsoned by Ostwald ripening. Mechanical properties of Al-Si-Cu-Mg alloy were compared to those from other processes (squeeze casting and gravity casting). After T6 heat treatment, comparable values of hardness were obtained while slightly lower compressive strength values were observed in rheocast alloy. The elongation, on the other hand, exhibited significant increasement of 15% over gravity cast alloy.

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Effects of Ag Seed Layer on the Magnetic Properties and the Microstructural Evolution of SmCo/Cr Thin Films (Ag 씨앗층이 SmCo/Cr 박막의 자기적 특성과 미세구조에 미치는 영향)

  • 이성래;고광식;김영근
    • Journal of the Korean Magnetics Society
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    • v.11 no.2
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    • pp.63-71
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    • 2001
  • The effects of an Ag seed layer on the magnetic properties and the microstructural evolution of SmCo/Cr thin films deposited on glass substrates were investigated. Coercivity of the films is 2.0 kOe when the thickness of Ag seed layer was 1nm thick, but it increased to 2.7 kOe when the Ag seed layer thickness is 3 nm. The increase of coercivity for film with 3 nm-thick Ag is due to roughness of Cr and grain size of Cr by the Ag microbumps. Ar partial pressure influenced on the formation of Ag microbumps, for example, they were formed at 5 mTorr when Ag thickness was 1 nm. The mechanism of magnetization reversal of the SmCo films changed from domain wall motion to domain rotation as the Ag inserted. This was thought to be due to inhibition of domain wall motion by the reduction of Cr grain size and the increase of roughness.

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A Microstructural Design and Modeling of Neutron-Irradiated Materials (중성자 조사재의 미세구조 설계와 모델링)

  • Chang, Kunok
    • Applied Chemistry for Engineering
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    • v.31 no.4
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    • pp.347-351
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    • 2020
  • A material changes its physical and chemical properties through the interaction with radiation and also the neutrons, which is electronically neutral so that the penetration depth is relatively deeper than that of other radioactive way including alpha or beta ray. Therefore, the radiation damage by neutron irradiation has been intensively investigated for a long time with respect to the safety of nuclear power plants. The damage induced by neutron irradiation begins with the creation of point defects in atomic scale in the unit of picoseconds, and their progress pattern can be characterized by microstructural defects, such as dislocation loops and voids. Their morphological characteristics affect the properties of neutron-irradiated materials, therefore, it is very important to predict the microstructure at a given neutron irradiation condition. This paper briefly reviews the evolution of radiation damage induced by neutron irradiation and introduces a phase-field model that can be widely used in predicting the microstructure evolution of irradiated materials.

Ultrasonic Nonlinearity Measurement in Heat Treated SA508 Alloy: Influences of Grains and Precipitates (열처리된 SA508 합금에서의 초음파 비선형성 측정: 결정립과 석출물 영향)

  • Baek, Seung-Hyun;Lee, Tae-Hun;Kim, Chung-Seok;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.5
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    • pp.451-457
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    • 2010
  • In the present study, the influences of grains and precipitates of microstructural evolution on the ultrasonic nonlinearity have been experimentally investigated. The prior-austenite grain and precipitate size are controlled by the variation in austenitizing and tempering conditions in reactor pressure vessel materials of nuclear power plant, SA508 Gr.3 low alloys. The ultrasonic nonlinearity was found to have strong correlations with grains and precipitates since the ultrasonic nonlinear parameter $\beta$ shows decrease trend with coarsening of grains and precipitates. Although the prior-austenite grain size increased, the $\beta$ changed little due to the effects of subgrains, packets and laths. For the preciptate effects, the $\beta$ decreased sharply due to decrease in $Mo_2C$ causing the coherency stain in addition to the precipitate size. The results in this study may provide a potential for characterizing the microstructural evolution, grains and precipitates, by measuring the ultrasonic nonlinearity.