• 한국재료학회지
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• 제13권7호
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• pp.429-435
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• 2003

In this study the new creep test using miniaturized specimen(10${\times}$10${\times}$0.5 ㎣) was performed to evaluate the creep characteristics for degraded materials of 2.25Cr-1Mo steel. For this creep test, the artificially aged materials for 330 hrs and 1820hrs at $630^{\circ}C$ were used. The test temperatures applied for the creep deformation of miniaturized specimens was X$630^{\circ}C$ and the applied loads were between 45 kg∼80 kg. After creep test, macro- and microscopic observation were conducted by the scanning electron microscope(SEM). The creep curves depended definitely on applied load and microstructure and showed the three stages of creep behavior like uniaxial tensile creep curves. The load exponents of virgin, 330 hrs and 1820 hrs materials based on creep rate showed 14.8, 9.5 and 8.3 at $550^{\circ}C$ respectively, The 1820 hrs material showed the lowest load exponent and this behavior was also observed in the case of load exponent based on creep rupture time. In contrast to virgin material which exhibited fined dimple fractography, a lot of carbides like net structure and voids were observed on the fractography of degraded materials.

• Macromolecular Research
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• 제11권4호
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• pp.260-266
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• 2003

Ethylene vinyl acetate (EVA)/clay nanocomposites were synthesized by blending a solution of ethylene vinyl acetate copolymer containing 12% vinyl acetate abbreviated as EVA-12 in toluene and dispersion of dodecyl ammonium ion intercalated montmorillonite (l2Me-MMT) in N,N-dimethyl acetamide (DMAc). X-ray patterns of sodium montmorillonite ($Na^+$-MMT) and 12Me-MMT exhibited $d_{001}$ peak at $2{\theta}=7.4^{\circ}$ and $2{\theta}=5.6^{\circ}$ respectively; that is, the interlayer spacing of MMT increased by about 0.39 nm due to intercalation of dodecyl ammonium ions. The XRD trace of EVA showed no peak in the angular range of $3-10^{\circ}(2{\theta})$. In the XRD patterns of EVA/clay hybrids with clay content up to 6 wt% the basal reflection peak of 12Me-MMT was absent. leading to the formation of delaminated configuration of the composites. When the 12Me-MMT content was 8 wt% in the EVA-12 matrix, the hybrid revealed a peak at about $2{\theta}=5.6^{\circ}$, owing to the aggregation of aluminosilicate layers. Transmission electron microscopic photograph exhibited that an average size of 12-15 nm clay layers were randomly and homogeneously dispersed in the polymer matrix, which led to the formation of nanocomposite with delaminated configuration. The formation of delaminated nanocomposites was manifested through the enhancement of mechanical properties and thermal stability, e.g. tensile strength of an hybrid containing only 2 wt% 12Me-MMT was enhanced by about 36% as compared with neat EVA-12.

• Journal of Periodontal and Implant Science
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• 제32권1호
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• pp.113-127
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• 2002

The purpose of this study is to evaluate histologically the tissue response and resorption of various nonresorbable and resorbable suture materials used for periodontal surgery, using a subcutaneous model on the dorsal surface of the rat. In this study, 10 Sprague-Dawley male rats (mean BW 150gm) were used and the commercially available materials included polyglactin 910, pain gut, nylon, e-PTFE. Animals were sacrificed at 3 days, 1, 2 and 4 weeks after implantation of various nonresorbable and resorbable suture materials. Specimens were prepared with Hematoxylin-Eosin stain for light microscopic evaluation. The results of this study were as follows: 1. Resorption : The resorption of plain gut was showed at 1 week after implantation, was lost their structure and almost resorbed at 4 weeks. The resorption of polyglactin 910 was started at 2 weeks and slowly absorbed untill 4 weeks. 2. Tissue response : Plain gut showed persistent and severe inflammatory reactions from 3 days to 4 weeks. Polyglactin 910, e-PTFE and nylon showed mild inflammatory reactions. Suture material should be biocompatible and be able to be functioned until tissue tensile strength reaches maximum level. In this study, polyglactin 910, nylon and e-PTFE are considered to be proper suture materials for periodontal surgery.

• 한국식품과학회지
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• 제44권6호
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• pp.711-715
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• 2012

생고분자를 이용한 포장 소재에 관한 연구는 많이 이루어지고 있으나 그 것의 상업적 식품 적용은 순수 생고분자의 비용과 생고분자 소재의 불충분한 물리적 성질에 의해 많은 제한을 받고 있다. 본 연구에서는 식품 가공 부산물인 DMM과 WPI를 이용하여 가식성 적층필름을 개발하였다. WPI 필름과의 적층을 통해 DMM 필름의 신장성과 열접합강도를 높일 수 있었고, 이로써 적층기술이 DMM 필름의 식품 포장에서의 적용 가능성을 높이는 방법으로 제시될 수 있었다. DMM 외 다른 식품 가공 부산물을 기초로 한 생고분자 필름들 개발에 있어서도 그들의 식품 적용성 향상의 방법으로 적층방법을 제안할 수 있으리라 사료된다.

• 대한금속재료학회지
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• 제50권12호
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• pp.939-948
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• 2012

A 3-ply clad metal consisting of aluminum and copper was fabricated by roll bonding process and the microstructures and mechanical properties of the roll-bonded and post-roll-bonding heat treated Cu/Al/Cu clad metal were investigated. A brittle interfacial reaction layer formed at the Cu/Al interfaces at and above $400^{\circ}C$. The thickness of the reaction layer increased from $12{\mu}m$ at $400^{\circ}C$ to $28{\mu}m$ at $500^{\circ}C$. The stress-strain curves demonstrated that the strength decreased and the ductility increased with heat treatment up to $400^{\circ}C$. The clad metal heat treated at $300^{\circ}C$ with no indication of a reaction layer exhibited an excellent combination of the strength and ductility and no delamination of layers up to final fracture in the tensile testing. Above $400^{\circ}C$, the ductility decreased rasxpidly with little change of strength, reflecting the brittle nature of the intermetallic interlayers. In Cu/Al/Cu clad heat treated above $400^{\circ}C$, periodic parallel cracks perpendicular to the stress axis were observed at the interfacial reaction layer. In-situ optical microscopic observation revealed that cracks were formed in the Cu layer due to the strain concentration in the vicinity of horizontal cracks in the intermetallic layer, promoting the premature fracture of Cu layer. Vertical cracks parallel to the stress axis were also formed at 15% strain at $500^{\circ}C$, leading to the delamination of the Cu and Al layers.

• Advances in nano research
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• 제4권1호
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• pp.15-29
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• 2016

A low cost environmentally benign surface coating binder is highly desirable in the field of material science. In this report, castor oil based hyperbranched polyester/bitumen modified fly ash nanocomposites were fabricated to achieve the desired performance. The hyperbranched polyester resin was synthesized by a three-step one pot condensation reaction using monoglyceride of castor oil based carboxyl terminated pre-polymer and 2,2-bis (hydroxymethyl) propionic acid. Also, the bulk fly ash of paper industry waste was converted to hydrophilic nano fly ash by ultrasonication followed by transforming it to an organonano fly ash by the modification with bitumen. The synthesized polyester resin and its nanocomposites were characterized by different analytical and spectroscopic tools. The nanocomposite obtained in presence of 20 wt% styrene (with respect to polyester) was found to be more homogeneous and stable compared to nanocomposite without styrene. The performance in terms of tensile strength, impact resistance, scratch hardness, chemical resistance and thermal stability was found to be improved significantly after formation of nanocomposite compared to the pristine system after curing with bisphenol-A based epoxy and poly(amido amine). The overall results of transmission electron microscopic (TEM) analysis and performance showed good exfoliation of the nano fly ash in the polyester matrix. Thus the studied nanocomposites would open up a new avenue on development of low cost high performing surface coating materials.

• Nano
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• 제13권11호
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• pp.1850126.1-1850126.10
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• 2018

Flexible strain sensors, as the core member of the family of smart electronic devices, along with reasonable sensing range and sensitivity plus low cost, have rose a huge consumer market and also immense interests in fundamental studies and technological applications, especially in the field of biomimetic robots movement detection and human health condition monitoring. In this paper, we propose a new flexible strain sensor based on thick CVD graphene film and its low-cost fabrication strategy by using the commercial adhesive tape as flexible substrate. The tensile tests in a strain range of ~30% were implemented, and a gage factor of 30 was achieved under high strain condition. The optical microscopic observation with different strains showed the evolution of cracks in graphene film. Together with commonly used platelet overlap theory and percolation network theory for sensor resistance modeling, we established an overlap destructive resistance model to analyze the sensing mechanism of our devices, which fitted the experimental data very well. The finding of difference of fitting parameters in small and large strain ranges revealed the multiple stage feature of graphene crack evolution. The resistance fallback phenomenon due to the viscoelasticity of flexible substrate was analyzed. Our flexible strain sensor with low cost and simple fabrication process exhibits great potential for commercial applications.

• 한국분말재료학회지
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• 제27권6호
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• pp.490-497
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• 2020

The 3D printing process provides a higher degree of freedom when designing ceramic parts than the conventional press forming process. However, the generation and growth of the microcracks induced during heat treatment is thought to be due to the occurrence of local tensile stress caused by the thermal decomposition of the binder inside the green body. In this study, an alumina columnar specimen, which is a representative ceramic material, is fabricated using the digital light process (DLP) 3D printing method. DTG analysis is performed to investigate the cause of the occurrence of microcracks by analyzing the debinding process in which microcracks are mainly generated. HDDA of epoxy acrylates, which is the main binder, rapidly debinded in the range of 200 to 500℃, and microcracks are observed because of real-time microscopic image observation. For mitigating the rapid debinding process of HDDA, other types of acrylates PETA, PUA, and MMA are added, and the effect of these additives on the debinding rate is investigated. By analyzing the DTG in the 25 to 300℃ region, it is confirmed that the PETA monomer and the PUA monomer can suppress the rapid decomposition rate of HDDA in this temperature range.

• Composites Research
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• 제35권6호
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• pp.463-468
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• 2022

상용 FFF (Fused filament fabrication) 3D 프린터로 제조된 탄소 단섬유강화 나일론 복합재료 구조의 내부 채움 패턴(Infill pattern)의 높은 공극률은 프린팅 된 구조의 기계적 성능을 결정한다. 본 연구는 프린팅 된 구조의 내부 채움 패턴의 공극률을 줄여서 기계적 특성을 개선하기 위해 사각형 내부 채움 구조로 제작된 Onyx 복합 재료 시편의 열압밀 조건에 따른 시편의 기계적 성능을 실험적으로 평가하고, 가장 우수한 기계적 물성을 유도하는 열압밀 공정 조건(145℃, 4 MPa, 12 min)을 찾았다. 현미경 관찰결과 열압밀 후처리를 겪은 복합재료 시편의 내부 채움 공극률이 효과적으로 줄어듦을 확인하였다. 후처리된 시편의 기계적 성능을 확인하기 위해, 후처리를 하지 않은 대조군 시편과, 후처리 후 밀도와 치수를 동일하게 설정하여 출력한 시편과 함께 인장시험 및 3점 굽힘시험을 수행하여 기계적 물성을 비교한 결과 열압밀 후처리를 수행한 경우 기계적 물성이 효과적으로 개선되는 것을 확인하였다.

• Journal of the Korean Wood Science and Technology
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• 제45권5호
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• pp.559-571
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• 2017

본 연구에서는 열가소성수지 필름의 사용량과 적층방향에 따른 합판의 접착성능을 알아보고자 하였다. 사용된 표판과 이판은 열대산 활엽수 잡목(Mixed light hardwood) 단판과 심판은 라디에타파인(Pinus radiata D. Don) 단판을 사용하였다. 필름은 폴리프로필렌(Polypropylene, PP) 필름과 폴리에틸렌(Polyethylene, PE) 필름을 사용하였다. 먼저 PP와 PE 필름의 특성을 알아보기 위하여 열분석과 인장강도를 조사하였다. 그 결과, PP 필름과 PE 필름의 용융온도는 $163.4^{\circ}C$, $109.7^{\circ}C$였으며, 결정화온도는 $98.9^{\circ}C$, $93.6^{\circ}C$로 나타났다. 각 필름별 인장강도와 신장률은 길이방향보다 폭방향이 더 큰 것으로 나타났다. 필름의 특성을 고려하여, 필름 사용량에 대한 시험은 단판 상에 목표두께별로 필름을 적층하는 방법으로 실시하였다. 그리고 필름의 적층방향에 따른 시험은 단판의 목리방향을 기준으로 필름의 길이방향과 폭방향을 구분하여 각각 적층한 후 합판을 제조하였다. 각각 제조된 합판으로 접착성능을 시험한 결과, 준내수 인장 전단 접착력은 PP 필름의 두께가 0.05 mm 이상, PE 필름은 0.10 mm 이상일 때 KS기준을 만족하였다. 내수 인장 전단 접착력은 PP 필름 두께가 0.20 mm일 때 KS기준을 상회하였다. 필름의 적층방향별 접착성능 시험에서, 단판의 목리방향과 필름의 폭방향으로 적층했던 합판은 필름의 길이방향으로 적층했던 합판보다 더 우수한 결과를 보였다. 현미경으로 관찰된 합판의 표면과 접착층에서 열가소성수지가 단판 내부와 할렬부위로 침투하여 기계적 결합을 이룬 것으로 확인되었다.