• 제목/요약/키워드: Micro-joining

검색결과 244건 처리시간 0.021초

경수로 연료용 지르칼로이-4 지지격자의 레이저용접부 조사 (Investigation of the Laser Welded Specimens of Zircaloy-4 Spacer Grids for PWR Fuel Assembly)

  • 김수성;송기남;윤경호;이강희
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
    • /
    • pp.39-41
    • /
    • 2006
  • The weld quality of spacer grids in Pressurized Water Reactors(PWR) fuel is extremely important for the fuel assembly performance in the nuclear renter. The spacer grid welds are currently evaluated mainly by the metallographic examination although it reveals only cross-points which are welded by the laser beam. This experiment is also to compare the weldability of Zircaloy-4 spacer grids using by the GTA and laser beam. The effect of node geometries of spacer grids for GTAW and LBW has been studied and optimum conditions of spacer grid welding have been found. Microstructures and micro-hardness of GTA and laser beam welded zones have been also compared.

  • PDF

전자부품의 Pb-free 솔더에 대한 기계적 특성에 관한 연구 (A Study on Mechanical Properties for Pb-free Solders of Electronic Packages)

  • 허우진;백승세;정영훈;권일현;양성모;유효선
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2003년도 추계학술발표대회 개요집
    • /
    • pp.83-85
    • /
    • 2003
  • This paper is investigated the shear strength by using the micro shear-punch test method for Sn-37Pb alloy, binary and ternary alloys of environment-friendly Pb-free solder alloys which would be surely applicable to the electronic packages. As a result, in case of Max. shear strength, Sn-4Ag-0.5Cu has the highest value and Sn-37Pb has the lowest value on every condition of experiment temperature. Also, In case of Pb-free solder joint specimens, it was found that Pb-free solder alloys have higher value of shear strength than eutectic Sn-Pb solder alloy and Sn-4Ag-0.5Cu has the highest value.

  • PDF

자동 접속조립시스템에 의한 광콜리메이터 성능평가 (Estimation of the Performance of Optical Collimators Manufactured by Automatic Micro Joining-Assembly System)

  • 최두선;제태진;문재호
    • 연구논문집
    • /
    • 통권32호
    • /
    • pp.23-34
    • /
    • 2002
  • Up to now, collimators have teen generally produced by handwork and only a few companies have produced by semi-automatic system. Under this situation, automatic system for assembly of optical collimators has risen as a mast essential technique in the development of optical communication components. In this study, it was constructed to develop optical collimators with high functionality and we manufactured optical collimators with a GRIN rod lens and spherical lens using automatic system. Therefore, we worked a performance test through a comparison of collimators made by automatic system and handwork with angle augment, bean size. Also we selected a optimum assembly condition of GRIN rod lens and spherical lens. As a result, it brought a reduction of the tact time and an improvement of an efficiency and a productivity of optical collimators, therefore it was found that automatic system was indispensable for materialization of optical collimators with high functionality.

  • PDF

5456-H116 합금에 대한 마찰교반 용접과 마찰교반 프로세싱에 관한 연구 (Investigation on friction stir welding and friction stir processing for 5456-H116)

  • 김성종;박재철
    • 한국표면공학회:학술대회논문집
    • /
    • 한국표면공학회 2009년도 춘계학술대회 논문집
    • /
    • pp.242-243
    • /
    • 2009
  • Friction stir welding and friction stir processing is a new solid state processing technique for ioining and micro..structural modification in metallic materials. It has been applied not only joining for light metals but also modification of the microstructure to enhance mechanical properties. In thin study, we investigated the mechanical properties for applied friction stir welding and processing under various parameters such as probe diameter, probe type, traveling speed and rotating speed for 5456-H116 AI allov. As a result of experiments, optimum condition of friction stir welding is traveling speed of 15mm/min, rotating speed of 500RPM at 6mm diameter probe. Moreover, in the case of friction stir processing, the optimum condition is traveling speed of 15mm/min, rotating speed of 250RPM at full screw probe. As above mentioned, the mechanical characteristics enhanced with the decreasing of traveling speed and the increasing of friction areas because of plastic flow due to high friction heat. These result can be used as reference data for ship repairment.

  • PDF

저온용 강재 Electro Gas 용접부 물성에 미치는 모재와 용접 입열의 영향 (Effect of base metal and welding heat input on the properties of low temperature steel welds made by Electro Gas Welding)

  • 성희준;구연백;김경주
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2009년 추계학술발표대회
    • /
    • pp.51-51
    • /
    • 2009
  • In order to understand the properties of high heat input welds made by electro gas welding, two kinds of low temperature steel were welded. Welding heat inputs were controlled by width of root gap and ranged from 118 to 143kJ/cm. Chemical composition and micro-structural analysis were performed. To understand low temperature impact properties, Charpy impact test was conducted at several temperatures. The results were summarized as follows; 1) Grain size of weld metal and heat affected zone was increased with an increase in welding heat input. 2) Impact test values at fusion line were severely fluctuated regardless of base metals, showing enormous difference among the values at the same test temperature.

  • PDF

A study of nano-scale electrical discharge characteristics for automotive sensor applications

  • Choi, Hae-Woon;Han, Man-Bae
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2009년 추계학술발표대회
    • /
    • pp.235-238
    • /
    • 2009
  • To study the relationship between spark ignition and the gap in the nano-scale region, the electric potential was applied to between a Pt-Ir tip and a gold substrate. The tip was sharpened by electro-chemical etching process in the solution of $CaCl_2;H_2O$ and acetone. The radius of tip was measured to be around 200nm and attached to the scanning probe microscope to control the gap between the tip and the substrate. The electric potential of 10V to 80V was applied to initialize the spark. The gaps and the current profile were measured to analyze the characteristics of spark ignition. A spark sustaining time was measured to be between 50ns and 200ns depending on the applied electric potential and the gap between the electrodes. The continuous electric discharge was successfully sustained up to 1 second of spark or arc time. The developed process can be applicable to the micro-scale fabrication of automotive sensors as a similar concept of GTAW.

  • PDF

리플로우 조건에 따른 In-48Sn 솔더와 BGA 패키지의 계면반응 및 전단 특성 변화 (Interfacial Reaction and Shear Properties with Reflow Conditions for In-48Sn Solder on BGA Package)

  • 구자명;이영호;김대곤;김대업;정승부
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2003년도 춘계학술발표대회 개요집
    • /
    • pp.193-195
    • /
    • 2003
  • Micro-structure and shear properties with reflow conditions, reflow temperature and time, for In-48Sn solder on BGA package were examined at the temperature between 140 and 170$^{\circ}C$ for 10 to 3600sec. With increasing reflow temperature and time, the thickness of intermetallic compound formed between solder and pad increased. Shear test indicated shear force increased in the range to a critical value of reflow time, and decreased over a critical reflow time. With increasing reflow temperature and time, the crater occurred on fracture surface because of a increase of crater by voids and IMC particles precipitated in solder.

  • PDF

용접입열이 Alloy 59 용접부 강도와 미세균열에 미치는 영향 (Effect of heat input on the strength & micro-fissuring of alloy 59 weld)

  • 최준태;김영일;김대순
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2005년도 추계학술발표대회 개요집
    • /
    • pp.165-167
    • /
    • 2005
  • Compared with Inconel 625 (ERNiCrMo-3) weld, Nb-free Alloy 59 (ERNiCrMo-13) weld with 15% Mo showed much higher resistance to hot cracking. Especially in the condition of current 350A and 30CPM of welding speed, no crack was detected at Inconel 625 fillet weld. Furthermore, it was found that the strength of Alloy 59 is sensitive to welding heat input. Up to around 14kJ/cm of heat input, Alloy 59 showed 678N/$mm^{2}$ of ultimate strength and 466N/$mm^{2}$ of yield strength. However, as heat input increased above 14kJ/cm, Alloy 59 weld could not satisfy the weld strength required for European LNG tank.

  • PDF

Nd:YAG 레이저를 이용한 자동차 언더바디 센터플로어에 대한 용접성 검토 (A Study on the Weldability for Automobile Under body Center floor with Nd:YAG laser)

  • 유상현;김관희;윤재정;유효정;김성세
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2007년 추계학술발표대회 개요집
    • /
    • pp.199-202
    • /
    • 2007
  • The center floor is a part of underbody of cars. The assembling method is mostly a resistant spot welding. But the resistant spot welding has many demerits in productivity such as low welding speed, large spatter occurring, hard to verify the welding quality. The laser welding has many merits such as high welding speed, high static and dynamic weld strength. So the laser welding has been studied to substituted the resistant spot welding. Therefore, in this study, as a pre-evaluation stage for replacing the resistance spot welding with laser in production of automobile parts, the weldability of cold rolled and zinc coated steel sheets is studied and also evaluated the weld strength by the tensile shear test. And the shape of weld bead appearances and micro structure of the weld bead section is also evaluated.

  • PDF

AZ61 filler wire를 사용하여 Nd:YAG Laser 용접한 AZ31-H24합금의 미세조직과 기계적 특성 (Microstructure and mechanical properties of Nd:YAG Laser welded AZ31-H24 Magnesium alloy using AZ61 filler metal)

  • 류충선;이목영;방국수;장웅성
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2007년 추계학술발표대회 개요집
    • /
    • pp.322-324
    • /
    • 2007
  • Nd:YAG laser welding of AZ31B-H24 magnesium alloy was carried out using AZ61 filler wire(Mg-6wt%Al-1wt%Zn). Microstructure and mechanical properties of welded joint were examined by optical microscopy, scanning electronic microscopy(SEM), energy dispersive spectroscopy(EDS), electron probe micro analyzer(EPMA) and victors hardness, tensile test at the room and elevated temperature. Test results indicate that the specimens welded with AZ61 filler wire have better tensile strength, elongation and victors hardness at room temperature than those of welded without filler wire. However tensile strength are similar but elongation are quite different at elevated temperature.

  • PDF