• Title/Summary/Keyword: Micro Wire

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Manufacturing of Micro Dotting Pin (DNA Chip 용 마이크로 핀에 관한 연구)

  • 신홍규;이영수;남권선;김병희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.500-504
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    • 2004
  • The bio-micro pin has been usually used for the biochemistry analysis. The manufacturing capability of the micro-pin and the their array with the effective and low-cost way is very important and it gives great economical benefits to developers. The micro-pin is composed of the sample channel for holding the liquid with the fixed volume, the flat tip which determines the printing quality and the pin head for preventing the rotation of the pin in the holder. In this study, we have manufactured newly designed micro-pins by the wire-EDM process with special jigs, and analyzed liquid holding and printing characteristics with respect to the variation of the shape and the tip size of the micro-pin.

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Two Visualization Techniques Using Smoke-wire and Micro Water-droplets and Their Applications to Vortex Flows (연기선과 미세 수적을 이용한 두 가지 가시화 기법과 와류에의 적용)

  • Sohn, Myong Hwan
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.12
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    • pp.1017-1026
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    • 2016
  • The present paper describes the two off-surface visualization techniques and their application examples to vortex flows. One of the two visualization techniques is the classical smoke-wire technique, and the other is the visualization technique using the micro water-droplets generated by the home-style ultrasonic humidifier. The smoke-wire technique has the limit of air flow speed (about 5 m/sec for 0.07 mm-diameter wire) and the pollution problem, but it produces very fine and clear streak line sheet. It is applied to visualize the wing-tip vortices of a 3-dimensional wing. The micro water-droplet technique has the larger limit of air flow speed (above 10 m/sec) and is free from pollution and toxic problems compared to the smoke-wire technique. It is successfully applied to visualize the complex vortex system of a double-delta wing with an apex strake.

A Study on the Real-time Micro Control of WEDM Process for the Improvement of Discharging Stability (WEDM 프로세스의 방전 안정성 향상을 위한 실시간 미세제어에 관한 연구)

  • Kwon Shin;Nam Sung-Ho;Yang Min-Yang
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.4
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    • pp.27-36
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    • 2005
  • Some studies have shown that unstable factors are inherent in WEDM process, causing the instability of the discharging pulse to reach about 40∼60% in normal machining. Transient stability is an important subject in WEDM process since there is a close relationship between stability and machining performance, such as the characteristics of a machined surface, machining speed and problem of instability like wire rupture phenomenon. Among the many machining parameters affecting WEDM machining state, three specific parameters (Vr, Ip, off time ) are major controllable variables that can be applied in transient stability control. And, this research investigates the implementation and analysis of real-time micro control of the discharging stability of WEDM (Wire Electric Discharge Machining) process.

An Experimental Study of burrless shearing on the micro wire (마이크로 와이어의 전단 형상에 관한 실험적 연구)

  • Hong N. P.;Kim B. H.;Kim H. Y.;Kim W. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.448-452
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    • 2005
  • Punching/blanking/shearing is among the oldest and most frequently used sheet metal forming process. We have developed the shear device for burrless cutting using the micro wire. Since the burr minimization and fine shear plane, this paper is a study on the effect of the shear angle and clearance of the cutter-cutter. And, we confirm the tendency of the shear plane. It is impossible to completely remove the burr in the shearing process. In order to minimize the burr size and fine shear plane, we have accomplished the various experiment conditions such as the shear angle and clearance. Despite the quality of shear plane is not good enough yet, it is possible to make the burr minimization and fine shear plane by the optimization of process parameters.

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A COMPARATIVE STUDY ON PHYSICAL PROPERTIES OF ORTHODONTIC STAINLESS STEEL WIRES (교정용 스테인리스강선재의 물리적 성질에 관한 비교연구)

  • Kwon, Oh-Won;Sohn, Byung-Hwn
    • The korean journal of orthodontics
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    • v.15 no.2
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    • pp.163-174
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    • 1985
  • The requirements of orthodontic wire should include chemical stability, non-discoloration and non-corrosion in oral environment. Ability to be soldered, ease of fabrication and elasticity should be also considered. The purpose of this study was to compare and analyze the physical properties of Tru-chrome wire and manufactured E.S.S. (Experimental Stainless Steel) wire similar to Tru-chrome. The results were as follows: 1. Tru-chrome wire and E.S.S. wire were SUS 304 which was 18 Cr-8Ni austenite stainless steel. There was not significant difference in each composition between two wires. 2. There were not significant differences in ultimate tensile strength, yield strength, elongation and modulus of elasticity between Tru-chrome and E.S.S. wires. 3. There was not significant difference between flexuree modulus of elasticity of Tru-chrome and E.S.S. wires. 4. Micro-hardness value of E.S.S. wire was more than that of Tru-chrome wire and they were softened significantly by solution heat reatment. 5. Micro-structure of Tru-chrome and E.S.S. wires showed fibrous interlocking grains, and an austenite structure after solution heat treatment. 6. There was significant difference between corrosion rate of Tru-chrome and E.S.S. wires.

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Prediction of Residual Stress in Straightening Process of SUS304 Wire (SUS304 와이어 직선화처리 공정 중 잔류응력 예측)

  • Kim, T.W.;Ham, S.H.;Moon, H.I.;Kim, H.Y.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.463-466
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    • 2007
  • Micro-wire made from straightening process invents high added value and it has been adopted many industrial fields. Therefore, many research activities about straightening process are advanced actively. It is known that fine straightness of micro-wire can be obtained by removing residual stress induced during the manufacturing processes. Generally, residual stress is removed or minimized through several drawing processes with heat treatment. In this study, the residual stress at each straightening process is calculated and monitored by finite element analyses and the main reason of stress change is investigated.

Three-dimensional finite element analysis of initial tooth displacement according to force application point during maxillary six anterior teeth retraction using skeletal anchorage (골격성 고정원을 이용한 상악 6전치 후방 견인시 힘의 적용점 변화에 따른 치아 이동 양상에 관한 유한 요소법적 분석)

  • Kim, Chan-Nyeon;Sung, Jae-Hyun;Kyung, Hee-Moon
    • The korean journal of orthodontics
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    • v.33 no.5 s.100
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    • pp.339-350
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    • 2003
  • The purpose of this study was to investigate the micro-implant height and anterior hook height to prevent maxillary six anterior teeth from lingual tipping and extruding during space closure. We manufactured maxillary dental arch form, bracket and wire, using the computer aided three-dimensional finite element method. Bracket was $.022'{\times}.028'$ slot size and attached to tooth surface. Wire was $.019'{\times}.025'$ stainless steel and $.032'{\times}.032'$ stainless steel hook was attached to wire between lateral incisor and canine. Length of hook was 8mm and force application points were marked at intervals of In. Four micro-implants were implanted on alveolar bone between second premolar and first molar. The heights of them were 4, 6, 8, 10mm starting from wire. We analyzed initial displacement of teeth by various force application point applying force of 150gm to each micro-implant and anterior hook. The conclusions of 4his study are as the following : 1. When the micro-implant height was 4m and the anterior hook height was 5mm and below, anterior teeth were tipped lingually. When the anterior hook height was 6mm and above, anterior teeth were tipped labially. 2. When the micro-implant height was 6mm and the anterior hook height was 6mm and below, the anterior teeth were tipped lingually. When the anterior hook height was 6m and above, the anterior teeth were tipped labially. But lingual tipping of anterior teeth decreased and labial tipping Increased when the micro-implant height was 6mm, compared with 4mm micro-implant height. 3. When the micro-implant height was 8mm and the anterior hook height was 2mm, the anterior teeth were tipped lingually. When the anterior hook height was 3mm and above, labial tipping movement of the anterior teeth increased proportionally. 4. When the micro-implant height was 10mm and the anterior hook height was 2mm and above, labial tipping of the anterior teeth increased proportionally. 5. As the anterior hook height increased, aterior teeth were tipped more labially. But extrusion occurred on canine and premolar area because of the increase of wire distortion. 6. Movement of the posterior teeth was tipped distally during maxillary six anterior teeth retraction using micro-im plant because of the friction between bracket and were Based on the results of this study, we could predict the pattern of the tooth movement according to position of micro-implant and height of anterior hook. It seems that we can find the force application point for proper tooth movement in consideration of inclination of anterior anterior teeth, periodontal condition, overjet and overbite

Manufacturing of Metal Micro-wire Interconnection on Submillimeter Diameter Catheter (서브-밀리미터 직경의 카테터 표면 위 금속 마이크로 와이어 접착 공정)

  • Jo, Woosung;Seo, Jeongmin;Kim, Taek-Soo
    • Journal of the Microelectronics and Packaging Society
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    • v.24 no.2
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    • pp.29-35
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    • 2017
  • In this paper, we investigated a manufacturing process of metal micro-wire interconnection on submillimeter diameter catheter. Over the years, flexible electronic researches have focused on flexible plane polymer substrate and micro electrode manufacturing on its surface. However, a curved polymer substrate, such as catheter, is very important for medical application. Among many catheters, importance of submillimeter diameter steerable catheter is increasing to resolve the several limitations of neurosurgery. Steering actuators have been researched for realizing the steerable catheter, but there is no research about practical wiring for driving these actuators. Therefore we developed a new manufacturing process for metal micro-wire interconnection on submillimeter diameter catheter. We designed custom jigs for alignment of the metal micro-wires on the submillimeter diameter catheter. An UV curing system and commercial products were used to reduce the manufacturing time and cost; Au micro-wire, UV curable epoxy, UV lamp, and submillimeter diameter catheter. The assembled catheter was characterized by using an optical microscope, a resistance meter, and a universal testing machine.