• 제목/요약/키워드: Micro Structure Machining Test

검색결과 11건 처리시간 0.03초

마이크로 전해가공에서 임피던스의 영향 (The influence of impedance on micro electrochemical machining)

  • 강성일;주종길;박규열;전종업
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1893-1896
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    • 2003
  • This research aimed to fabricate a micro structure using micro electrochemical machining (${\mu}$-ECM). with a view to that the theory of ${\mu}$-ECM is established accurately in a different way of conventional electrochemical machining. In details, if the impedance is existed in the system, it is difficult to analyze the micro electrochemical reaction efficiently in polarization curve using a potentiodynamic test. Hence, this research investigates the relationships between impedance and electric current measuring with a potentiostatic test applying to a pair or electrode as a constant potential. And this paper examines the influence of temperature of electrolyte on polarization curve for the quantitative analysis of electrochemical reactions.

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탄소나노튜브와 그래핀 강화 하이브리드 알루미나 복합재료의 재료특성 및 마이크로방전가공 성능 (Material properties and machining performance of CNT and Graphene reinforced hybrid alumina composites for micro electrical discharge machining)

  • 성진우;김남경;강명창
    • 한국기계가공학회지
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    • 제12권6호
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    • pp.3-9
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    • 2013
  • Aluminum Oxide($Al_2O_3$) ceramics are excellent candidates for such applications due to their outstanding mechanical, thermal, and tribological properties. However, they are difficult to machine using conventional mechanical methods. Carbon fillers, such as carbon nanotubes(CNT) and graphene nanoplatelets(GNP)can be dispersed in a ceramic matrix to improve the mechanical and electrical properties. In this study, CNT and Graphene reinforced hybrid ceramic composites were fabricated using the spark plasma sintering method at a temperature of $1,500^{\circ}C$, pressure of 40 MPa, and soaking time of 10min. Besides this, the material properties such as microstructure, crystal structure, hardness, and electrical conductivity were analyzed using FE-SEM, XRD, Vickers, and the 4-point probe method. A micro machining test was carried out to compare the effects of the material properties and the machining performance for CNT and Graphene reinforced ceramic composites.

레이저 습식 후면 식각공정을 이용한 미세 유리 구조물 제작 (Fabrication of Glass Microstructure Using Laser-Induced Backside Wet Etching)

  • 김보성;박민수
    • 대한기계학회논문집A
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    • 제38권9호
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    • pp.967-972
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    • 2014
  • 우수한 광투과성 및 경도를 지닌 유리는 바이오, 전자, 광학 등의 분야에서 널리 활용되고 있다. 하지만, 유리는 경도가 높고 깨지기 쉬워 일반적으로 특수가공법을 이용하여 가공이 이루어진다. 그 중 레이저는 공구가 불필요하며 가공 속도가 빠르다는 장점을 지니고 있지만 유리의 높은 광투과성 때문에 가공에 적용하기에는 많은 제약이 따른다. 이에 저출력의 나노초 펄스 레이저로 유리 가공을 하기 위하여 간접가공법인 레이저 습식 후면 식각공정을 활용하고자 한다. 기존의 연구들에서는 흡수율이 뛰어난 고가의 단파장 레이저 장비를 주로 사용하였으나 본 연구에서는 범용적인 근적외선 레이저 장비를 활용하여 유리 구조물 제작의 가능성을 실험하였다. 특히 깊은 구조물 제작시 발생하는 문제점을 확인하고 이를 해결하기 위해 초음파 부가 공정을 통한 미세 구조물 제작을 수행하였다.

미세채널 구조물 상부의 초정밀 연마 기술 연구 (A Study on the Ultra-Precision Polishing Technique for the Upper Surface of the Micro-Channel Structure)

  • 강정일;이윤호;안병운;윤종학
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 추계학술대회
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    • pp.313-317
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    • 2003
  • Micro-Channel ultra-precision polishing is a new technology used in magnetic field-assisted relishing. In this paper, an electromagnet or the i18 of test system was designed and manufactured. A size of magnetic abrasive is used on 25~75${\mu}{\textrm}{m}$ and for the polish a micro-channel upper part. A surface of channel which is not even is manufactured using magnetic abrasive finishing at upper surface of micro-channel. As a result, the surface roughness rose by 80% after upper surface of micro- channel was polished up 8 minutes by polishing.

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초소형 수동형 유체 압력 조정기 제작 및 실험 (Fabrication and Test of a Micro Passive Liquid Pressure Regulator)

  • 이기정;임인호;심우영;양상식
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2008년도 제39회 하계학술대회
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    • pp.1482-1483
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    • 2008
  • This report describes the design, fabrication and experimental results of an implantable micro pressure regulator. It consists of three silicon substrates, a glass substrate, and a PDMS layer. Silicon and glass substrates are fabricated by using bulk micro machining and sandblasting. The PDMS layer is used as a intermediate layer for Si-Si and Si-glass bonding processes. This micro regulator is a key component of the portable drug delivery systems for low power consumption. The device has some advantages, such as a passive type device, no power consumption, and simple structure.

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표면미세가공시 발생하는 MEMS 구조물의 변형 억제 (Alleviating Deformation of MEMS Structure in Surface Micromachining)

  • 홍석관;권순철;전병희;신형재
    • 한국정밀공학회지
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    • 제23권8호
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    • pp.163-170
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    • 2006
  • By removing sacrificial layer through ashing process, movable MEMS structure on substrate can be fabricated in surface micromachining. However, MEMS structure includes, during the ashing process, the warping or buckling effects due to stress gradient along the vertical direction of thin film. In this study, we presented method for counteracting the unwanted deflection of MEMS structure and designed using character of deposit process to overcome limited design conditions. Unit cell patterns were designed with character of deposit shape, and their final shapes were adopted using Finite Element Method. Finally, RF MEMS switch was fabricated by surface micro machining as test vehicles. We checked out that alleviation effect for deformation of switch improved by 35%.

MEMS를 이용한 추진기관 점화안전장치 (Ignition Safe-Arm-Unit Using Micro-Electromechanical Systems)

  • 장승교;이상헌;장현기
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2009년도 제33회 추계학술대회논문집
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    • pp.282-285
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    • 2009
  • MEMS를 적용한 추진기관용 점화안전장치를 설계하고 제작하였다. MEMS는 일반적인 기계요소 설계 방식을 따라 설계하였다. 제작된 시료에 대한 검사 결과와 설계 데이터를 비교해 본 결과 스프링의 비선형 요소에 의한 영향과 가공오차 등으로 인하여 설계된 성능 값과 근사한 차이를 나타냈다. MEMS가 결합된 점화안전장치의 성능 시험을 실시함으로써 MEMS 적용 가능성을 입증하였다.

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구조물의 소형화가 볼트 결합부의 동특성 파라미터에 미치는 영향 분석 (Effect of Scale-down of Structure on Dynamic Characteristic Parameters in Bolted-Joint Beams)

  • 김봉석;이성민;송준엽;이창우;이수훈
    • 한국정밀공학회지
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    • 제24권3호
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    • pp.108-116
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    • 2007
  • To overcome many defects such as the high product cost, large energy consumption, and big space capacity in conventional mechanical machining, the miniaturization of machine tool and micro factory systems has been envisioned recently. The object of this paper is to research the effect of dynamic characteristic parameters in bolted-joint beams, which is widely applied to the joining of mechanical structures in order to identify structural system characteristics and to predict dynamic behavior according to scale-down from macro to micro system as the development of micro/meso-scale machine tool and micro factories. Modal parameters such as the natural frequency, damping ratio, and mode shape from modal testing and dynamic characteristics from finite element analysis are extracted with all 12 test beam models by materials, by size, and by joining condition, and then the results obtained by both methods are compared.

잔류응력을 고려한 미세구조물의 강도해석 (Stress Analysis of the Micro-structure Considering the Residual Stress)

  • 심재준;한근조;안성찬;한동섭
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.820-823
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    • 2002
  • MEMS structures Generally have been fabricated using surface-machining, but the interface failure between silicon substrate and evaporated thin film frequently takes place due to difference of linear coefficient of thermal expansion. Therefore this paper studied the effect of the residual stress caused by variable external loads. This study did not analyzed accurate quantity of the residual stress but trend for the effect of residual stress. Several specimens were fabricated using other material(Al, Au and Cu) and thermal load was applied. The residual stress was measured by nano-indentation using AFM. The results showed the existence of the residual stress due to thermal load. The indentation area of the thermal loaded thin film reduced about 3.5% comparing with the virgin thin film caused by residual stress. The finite element analysis results are similar to indentation test.

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