• Title/Summary/Keyword: Micro Step Motor

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A Study on the Design of Small SMT Platform for Education (교육용 소형 SMT 플랫폼 설계에 관한 연구)

  • Park, Se-Jun
    • Journal of Platform Technology
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    • v.8 no.1
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    • pp.24-32
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    • 2020
  • This paper designed and manufactured a chip mounter based on 3D printer technology that can be used for educational research or sample production to disseminate chip mounter, a core technology of SMT line. A stepper motor with open loop control is used for low cost drive design. The shortcomings of the motor's vibration and disassembly caused by the use of the step motor were compensated by the Micro-Step control method. In the chip mounter experiment, the gerber file was generated on the small chip mounter, printed at the actual size, and the solder cream was printed on the HASL-treated PCB in the same manner as the sample board fabrication. As a result of the experiment, unlike the 2012 micro components, parts such as SOIC and TQFP that require correction are twice as long as the component mounting time, but it can be confirmed that they are mounted relatively accurately. In addition, as a result of repeatedly measuring the error of the initial position 10 times, it was confirmed that a relatively small error of about 0.110mm occurs.

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Development of an Ultra Precision Hydrostatic Guideway Driven by a Coreless Linear Motor

  • Park Chun Hong;Oh Yoon Jin;Hwang Joo Ho;Lee Deug Woo
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.2
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    • pp.55-60
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    • 2005
  • In order to develop the hydrostatic guideways driven by a core less linear motor for ultra precision machine tools, a prototype of guideway is designed and tested. A coreless linear DC motor with a continuous force of 156 N and a laser scale with a resolution of 0.01 ㎛ are used in the system. Experimental analysis on the static stiffness, motion errors, positioning error and its repeatability, micro step response and velocity variation of the guideway are performed. The guideway shows infinite stiffness within 50 N applied load in the feed direction, and by the motion error compensation method using the Active Controlled Capillary, 0.08 ㎛ linear motion error and 0.1 arcsec angular motion error are acquired. The guideway also reveals 0.21 ㎛ positioning error and 0.09 ㎛ repeatability, and it shows stable responses following a 0.01 ㎛ resolution step command. The velocity variation of feeding system is less than 0.6 %. From these results, it is estimated that the hydrostatic guideway driven by a coreless linear motor is very useful for the ultra precision machine tools.

A study on the microstep control of stepping motors (스텝모우터의 미세스텝 제어에 관한 연구)

  • 김도현;최계근;이종각
    • 전기의세계
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    • v.31 no.1
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    • pp.68-73
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    • 1982
  • An accurate mathematical model of permanent magnet stepping motor is proposed. On the basis of this model, micro-stepping control is experimented. A comparison is made between the Data experimented by micro-stepping control and the data predicted by the proposed model and by Leenhouts' earlier model. The result shows that the proposed model is more accurate than the earlier model, and micro-stepping can be attained by dividing a given step electrically, without adding much complexity to the control circuit, or degrading the speed of stepping motors.

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Precise open-loop positioning using LPM with error correction

  • Furuhashi, Hideo;Shingu, Hiroyasu;Hayashi, Niichi;Watanabe, Shigeo;Sumi, Tetsuo;Uchida, Yoshiyuki
    • 제어로봇시스템학회:학술대회논문집
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    • 1995.10a
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    • pp.211-214
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    • 1995
  • A precise open-loop positioning system using linear pulse motor has been developed. The system is operated in a microstepping mode by controlling the electric current. One step of 508 .mu.m (tooth pitch of the linear pulse motor) is divided into 508 micro-steps equally. The displacement is measured with a system using a Fiezeau-type interferometer. Periodical positioning error with a period of the tooth pitch was observed in this system. Therefore, the position is corrected using the error. The error is stored into computer in advance, and the microstep current is corrected on basis of the stored data. Although the positioning error of the system without the correction was .+-.4.5 .mu.m, that with the correction was decreased to .+-.1.0 .mu.m.

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Prediction of Power and Efficiency Requirement of Motor/generator for 500W Class Micro Gas Turbine Generator Considering Losses (손실을 고려한 500W급 마이크로 가스터빈 발전기용 전동발전기의 요구동력 및 요구효율 선정)

  • Park, Cheol-Hoon;Choi, Sang-Kyu;Ham, Sang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.5
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    • pp.24-30
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    • 2011
  • 500W class MTG(Micro turbine generator) operating at 400,000 rpm is under development. From the cycle analysis, it is decided that the self-sustaining speed of MTG is 200,000rpm and the generating speed is 400,000 rpm. Therefore, motor should be designed so that it is able to rotate the rotor up to 200,000rpm and generator should designed so that it is able to generate 500W output at 400,000rpm. First step to design motor/generator is to determine the power and efficiency requirement. Not only the power into the compressor and from the turbine at the operating speed but also the mechanical and electrical losses should be considered in determining the power and efficiency requirement. This study presents the procedure and the results of determining the power and efficiency requirement considering the mechanical and electrical losses depending on the rotating speed which is measured from the experiment.

One-Chip and Control System Design of Low Cost for Micro-stepping Drive of 5-Phase Stepping Motor (5상 스테핑 모터의 마이크로스텝 구동을 위한 저가형 전용 칩 및 제어시스템 설계)

  • 김명현;김태엽;안호균;박승규
    • The Transactions of the Korean Institute of Power Electronics
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    • v.9 no.1
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    • pp.88-95
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    • 2004
  • Micro stepping method is adopted in order to eliminate effectively the resonant phenomena and to increase the positional resolution. Exist micro-step method by using Sinusoidal waveform, drive circuit is complex by using micro controller and ROM, it have fault on cost Increase. This paper proposed trapezoidal current wave form for simple control circuit and micro stepping method by using a low cost controller. This paper proposed method verify by using CPLD(EPM9320RC208-15) of low cost. This paper make experiment that comparison of exist method and proposed method. This paper obstruct a escape of motor by using high speed detect.

X-Y table drive characteristic improvement by micro-step driver (마이크로스텝 드라이브를 이용한 X-Y 테이블 구동 특성향상)

  • Ji, Dae-Young;Jin, Seung-Oh;Kim, Sung-Hoon;An, Ho-Kyun;Park, Seung-Kyu
    • Proceedings of the KIEE Conference
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    • 1997.07f
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    • pp.2101-2103
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    • 1997
  • In this paper, micro step driving method is used for a high performance motion control and minimizing of vibration in a industrial X-Y table. By using a mathmetical analysis method of 2 phase Hybrid-type step motor, each phase current can be optimized about unit speed and torque. We can improve the electrical and mechnical driving charicteristic of machine by applying this proposed driver to the real plant using microprocessor.

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A study on the design of a small step motor and driving IC for an instrument using micro step driving method. (Micro Step기술을 이용한 계기용 소형 스텝모터 및 구동 IC 설계에 관한 연구)

  • 이종배;임태빈;성하경;정중기;류세현
    • Proceedings of the KAIS Fall Conference
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    • 2001.05a
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    • pp.129-134
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    • 2001
  • 본 논문에서는 자동차 계기판 지시계 구동용 액츄에이터 연구의 일환으로써 소형 2상 스텝모터에 대하여 유한요소 수치해석을 이용한 설계, 해석 및 One Chip을 이용한 유량, 온도, RPM 및 속도 지시계 동시제어용 전용 구동 IC를 설계하였다. 일반적으로 자동차 계기판에 사용되어지고 있는 지시계의 구동원으로 코일형의 액츄에이터를 사용하고 있으나, 동작구간내의 선형성 및 속응성 저하와 구조상 큰 체적으로 인한 공간확대의 문제가 야기되어지고 있다. 따라서, 본 연구에서는 고 에너지 밀도를 갖는 소형의 영구자석과 저 손실 특성을 갖는 정밀 기어부 설계를 통하여 경량. 박형의 PM형 스텝모터를 설계하였으며. 또한 다수 모델 제어용 전용 드라이버 IC 설계 및 제작을 하였다. 실제로 제작한 모델을 대상으로 특성평가를 행하였으며, 이로부터 높은 선형성 및 고정밀도와 저소음 특성을 갖는 자동차 계기판 지시계용 구동원 및 드라이버의 활용 가능성을 확인 할 수 있었다.

A study on the implementation of closed-loop system using the stepper motor back-EMF (스텝모터 역기전력을 이용한 폐루프 시스템 구현에 관한 연구)

  • Im, Sungbeen;Jeong, Sanghwa
    • Journal of the Korea Safety Management & Science
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    • v.17 no.3
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    • pp.363-370
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    • 2015
  • In this paper, the control technique of the stepping motor using back electromotive force(B-EMF) without encoder is investigated. The stepping motor generally uses the rotary encoder to detect the rotor position. Since this method increases the cost and the motor configuration size, the new closed-loop control method applied for the B-EMF was implemented by using current detect circuit, AD-converter, and micro controller unit(MCU). The control loop of stepping motor became very simplified. The current change of stepping motor measured by the amplifier was measured and analyzed, when the missing step is occurred. Based on the data from current feedback, position errors were compensated and confirmed by using AD-converter.

Development of 3 D.O.F parallel robot's simulator for education

  • Yoo, Jae-Myung;Kim, John-Hyeong;Park, Dong-Jin
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.2290-2295
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    • 2005
  • In this paper, it is developed simulator system of 3 D.O.F parallel robot for educate of expertness. This simulator system is composed of three parts ? 3 D.O.F parallel robot, controller (hardware) and software. First, basic structure of the robot is 3 active rotary actuator that small geared step motor with fixed base. An input-link is connected to this actuator, and this input-link can connect two ball joints. Thus, two couplers can be connected to the input-link as a pair. An end-plate, which is jointed by a ball joint, can be connected to the opposite side of the coupler. A sub-link is produced and installed to the internal spring, and then this sub-link is connected to the upper and bottom side of the coupler in order to prevent a certain bending or deformation of the two couplers. The robot has the maximum diameter of 230 mm, 10 kg of weight (include the table), and maximum height of 300 mm. Hardware for control of the robot is composed of computer, micro controller, pulse generator, and motor driver. The PC used in the controller sends commands to the controller, and transform signals input by the user to the coordinate value of the robot by substituting it into equations of kinematics and inverse kinematics. A controller transfer the coordinate value calculated in the PC to a pulse generator by transforming it into signals. A pulse generator analyzes commands, which include the information received from the micro controller. A motor driver transfer the pulse received from the pulse generator to a step motor, and protects against the over-load of the motor Finally, software is a learning purposed control program, which presents the principle of a robot operation and actual implementation. The benefit of this program is that easy for a novice to use. Developed robot simulator system can be practically applied to understand the principle of parallel mechanism, motors, sensor, and various other parts.

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