• 제목/요약/키워드: Micro Rapid Manufacturing

검색결과 46건 처리시간 0.026초

퍼지제어기를 이용한 자율주차시스템 구현에 관한 연구 (A Study on Designing Autonomous Parking Assistance using Fuzzy Controller)

  • 추연규
    • 한국기계가공학회지
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    • 제12권1호
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    • pp.70-76
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    • 2013
  • Recently, the performance and function of electrical and electronic system in automotive vehicles is developing at a rapid rate with the advancement of IT technologies. Combined together with micro-controller and sensor technologies, the Vehicle Smart System (VSS) being developed to improve driver's convenience and comfort has been employed to a variety of applications. In addition to the convenience system, the Auto-parking Assistance System (AAS) that is now attracting a new attention has been already applied to some vehicles, but it is currently limited to luxury car models only. In this paper, we present a fuzzy controller that enables autonomous parking assistance without the AAS. The controller can perform the assistance with information provided from moving status, current position and steering angle as one is able to park a car based on his/her experience and knowledge for driving and parking. We have evaluated its performance of the proposed controller by simulation and tested the excellence of the controller by building a model vehicle embedded with the micro-controllers.

초정밀가공 기술을 이용한 광학 마이크로패턴의 광 반사 효과에 관한 연구 (Research on Light Reflection Effect of the Optical Micro Pattern Using Ultra-Precision Technology)

  • 유춘근;윤철용;현동훈
    • 한국생산제조학회지
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    • 제18권6호
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    • pp.621-628
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    • 2009
  • Because the Ultra-Precision Technology increase its competitiveness in the field of the design, precision of processing technology, confidence and fixation degree are major considerations. According to Pattern shapes using these processing technologies, Light Reflection has influence on the sense of sight about human being. Based on background of these studies, we draw a plan about a round workpiece using a 3D design program and analyze the effect on Light Reflection changing a pattern angle and a source of light through SPEOS program in this research. We make Pattern form as V-Shape, and compare the area distributed by Light Reflection by classifying angle into 4 and analyze changes according to a source of light. In order to measure and evaluate the data from simulation analysis we has manufactured Diamond Tool and has processed Pattern precision using a Ultra-Precision Machine. Based on the result of this study, we forecast that the field of design will achieve rapid growth due to Ultra-Precision Technology in the world market.

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Facile Fabrication of Flexible In-Plane Graphene Micro-Supercapacitor via Flash Reduction

  • Kang, Seok Hun;Kim, In Gyoo;Kim, Bit-Na;Sul, Ji Hwan;Kim, Young Sun;You, In-Kyu
    • ETRI Journal
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    • 제40권2호
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    • pp.275-282
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    • 2018
  • Flash reduction of graphene oxide is an efficient method for producing high quality reduced graphene oxide under room temperature ambient conditions without the use of hazardous reducing agents (such as hydrazine and hydrogen iodide). The entire process is fast, low-cost, and suitable for large-scale fabrication, which makes it an attractive process for industrial manufacturing. Herein, we present a simple fabrication method for a flexible in-plane graphene micro-supercapacitor using flash light irradiation. All carbon-based, monolithic supercapacitors with in-plane geometry can be fabricated with simple flash irradiation, which occurs in only a few milliseconds. The thinness of the fabricated device makes it highly flexible and thus useful for a variety of applications, including portable and wearable electronics. The rapid flash reduction process creates a porous graphene structure with high surface area and good electrical conductivity, which ultimately results in high specific capacitance ($36.90mF\;cm^{-2}$) and good cyclic stability up to 8,000 cycles.

혼합 효율 향상을 위한 마이크로 동적 믹서의 형상최적화 (Shape Optimization of an Active Micro-Mixer for Improving Mixing Efficiency)

  • 박재용;김상락;이원구;유진식;김용대;맹주성;한석영
    • 한국공작기계학회논문집
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    • 제16권6호
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    • pp.146-152
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    • 2007
  • An active micro-mixer, which was composed of an oscillating micro-stirrer in the microchannel to provide rapid, effective mixing at high flow, rates was analyzed. The effects of molecular diffusion and disturbance by the stirrer were considered with regard to two types of mixer models: the simple straight microchannel and microchannel with an oscillating stirrer. Two types of mixer models were studied by analyzing mixing behaviors such as their interaction after the stirrer. The mixing was calculated by Lattice Boltzmann methods using the D2Q9 model. In this study, the time-averaged mixing index formula was used to estimate the mixing performance of time-dependent flow. The mixing indices of the two models compared. From the results, it was found that the mixer with an oscillating stirrer was much more enhanced and stabilized. Therefore, an optimum design for a dynamic micro-mixer with an oscillating stirrer was performed using Taguchi method in order to obtain a robust solution. The design parameters were established as the frequency, the length and the angle of the stirrer and the optimal values were determined to be 2, 0.8D and ${\pm}75^{\circ}$, respectively. It was found that the mixing index of the optimal design increased 80.72% compared with that of the original design.

전기방사를 이용한 TiO2/PVP/LiCl 나노섬유 습도 센서의 제작과 평가 (Evaluation of Electrospun TiO2/PVP/LiCl Nanofiber Array for Humidity Sensing)

  • 유효봉;김범주;권혁진;허준성;임근배
    • 센서학회지
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    • 제23권1호
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    • pp.42-45
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    • 2014
  • Recently, tremendous application utilizing electrospun nanofibers have been actively reported due to its several advantages, such as high surface to volume ratio, simple fabrication and high-throughput manufacturing. In this paper, we developed highly sensitive and consistent nanofiber humidity sensor by electrospinning. The humidity sensor was fabricated by rapid electrospinning (~2 sec) $TiO_2$/PVP/LiCl mixed solution on the micro-interdigitated electrode. In order to evaluate the humidity sensing performances, we measured current response using DC bias voltage under various relative humidity levels. The results show fast response / recovery time and marginal hysteresis as well as long-term stability. In addition, with the aid of micro-interdigitated electrode, we can reduce a total resistance of the sensor and increase the total reaction area of nanofibers across the electrodes resulting in high sensitivity and enhanced current level. Therefore, we expect that the electrospun nanofiber array for humidity sensor can be feasible and promising for diverse humidity sensing application.

ENG 공법의 차수효과 연구 (Impermeability of Earth Natural Grouting Method)

  • 정민형;김용식;정춘학;이송
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2009년도 춘계 학술발표회
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    • pp.836-843
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    • 2009
  • The Water Glass grouting method has been applied frequently to impermeable grouting in practice. But there is raising problems which are durability decrease by passage time and environmentally adverse effect. So, Earth Natural Grouting method which uses micro cement is developed to overcomes the problems of the Water Glass grouting method. And it is displayed ground injection extent like Water Glass grouting method. For verifying impermeability of ENG, it is carried out a triaxial permeability test about manufacturing specimen of ENG, SGR method which is a presentative Water Glass grouting method. Although Coefficient of permeability, k, of SGR is measured a little high than k of ENG whose value is $a{\times}10^{-6}cm/sec$, the value of ENG belong to impermeable rage. And, k of SGR shows relatively rapid increase according to cure time due to durability decrease of water glass. Also, in-situ test result of ENG has similar value with SGR method for similar ground.

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Prediction of Fatigue Life in 2024-73 Aluminum Using X-ray half-value breadth

  • Kim, Soon-Ho;Cho, Seok-Swoo;Park, Jung-Hyeon
    • International Journal of Precision Engineering and Manufacturing
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    • 제3권2호
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    • pp.78-86
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    • 2002
  • In general, X-ray diffraction method detects the changes of crystal lattice under material surface using the angle of diffraction 2$\theta$. This technique which deals with in the presented paper can be applied to a behavior on the slipped band or the micro crack cause to material degradation. The relation between half-value breadth and cycle numbers shows three stages, which consist of rapid decrease in the initial cycle, slight decrease in the middle cycle, and then rapid decrease in the final cycle. The ratio of half-value breadth has a constant value on B/B$\_$0/ - N diagram under the loading condition except early part of fatigue life. The ratio of half-value breadth B/B$\_$0/ - log N$\_$f/ with respect to number of cycle to failure N$\_$f/ has linear behavior on B/B$\_$0/ - log N$\_$f/ diagram. Therefore, the evaluation of fatigue life by the average gradient has much less mean error than the estimation of fatigue life by log B/B$\_$0/ - log N/N$\_$f/ relation.

CFD분석을 통한 기류식 분쇄기 날개부의 최적설계 (Optimum Design for an Air Current Pulverizing Blade Using the Computational Fluid Dynamics)

  • 김건회;김한빛
    • 한국기계가공학회지
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    • 제19권8호
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    • pp.8-14
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    • 2020
  • In the air current pulverizing type grinding method, the blade wings fitted inside a casing are rotated at a high speed to generate a cornering air current, which facilitates the collision of materials with one another, leading to the pulverizing phenomenon. In contrast to mechanical grinding, grit pulverizing leads to fine grinding and less acid waste and degeneration of the material. Moreover, this approach prevents the loss of nutritional value, while allowing the milling grain to have an excellent texture. However, the existing air current pulverizing type machines consist of prefabricated blades, which cannot be rotated at a speed higher than 5,000 rpm. Consequently, the grinding process becomes time consuming with a low productivity. To overcome these problems, in this study, the shape and structure of the air current pulverizing type wings were optimized to allow rapid grinding at more than 8,000 rpm. Moreover, the optimal design for the ripening parts for the air current pulverizing type device was determined by performing a computational fluid dynamics analysis based on airflow analyses to produce machinery that can grinding materials to the order of micrometers.

저온 분사 적층과 절삭가공을 이용한 금형보수 사례연구 (Repair of Mold by Cold Spray Deposition and Mechanical Machining)

  • 강혁진;정우균;추원식;안성훈
    • 한국정밀공학회지
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    • 제23권7호
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    • pp.101-107
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    • 2006
  • Cold gas dynamic spray or cold spray is a novel manufacturing method for coatings. Cold spray is a high rate and direct material deposition process that utilizes the kinetic energy of particles sprayed at high velocity (300-1,200m/s). In this research, a technique to repair the damaged mold by cold spray deposition and mechanical machining was proposed. An aluminum 6061 mold with three-dimensional surface was fabricated, intentionally damaged and material-added by cold spray, and its original geometry was re-obtained successfully by Computer Numerical Control (CNC) machining. To investigate deformation of material caused by cold spray, deposition was conducted on thin aluminum plates ($100mm{\times}100mm{\times}3mm$). The average deformation of the plates was $205{\sim}290{\mu}m$ by Coordinate Measurement Machine (CMM). In addition, the cross section of deposited layer was analyzed by scanning electron microscopy (SEM). To compare variation of hardness, Vickers hardness was measured by micro-hardness tester.

ILD CMP 공정중 발생하는 Scratch 발생기구에 관한 연구 (Formation mechanism of scratches on ILD CMP)

  • 김인곤;최재건;박진구
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.119-120
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    • 2008
  • ILD CMP process has been well accepted for the planarization of the dielectric oxide film and becomes a critical process in ULSI manufacturing due to the rapid shrinkage of the design rule for the device. In total manufacturing process steps for a device, the proportion of ILD CMP process has been gradually increased. Ever since ILD CMP has been introduced, the scratches have been a major defects on polished surfaces which cause the electrical shorts between vias or metal lines [1,2]. It was reported that micro-scratches are caused by large, irregularly shaped particles during CMP process. Therefore, most of the CMP users have used < 5 m POU filter to remove and reduce the scratch source from the slurry. However, the scratch has always been the biggest concern in ILD polishing whatever preventive actions are taken. Silica and ceria slurries are widely used for ILD CMP process. There are not much differences in generated scratches and their formation mechanism. In this study, the scratches were investigated as a function of polishing conditions with possible explanation on formation mechanism in ILD CMP.

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