• Title/Summary/Keyword: Mg-Al alloy

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A Study on Corrosion Fatigue Crack Growth Behavior in High Strength Aluminum Alloys( I ) (고강도 알루미늄 합금의 부식피로균열 성장거동에 관한 연구( I ))

  • 김봉철;강봉수;한지원;우흥식
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 1998.05a
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    • pp.57-62
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    • 1998
  • 구조물이나 기계요소내의 결함이 성장하여 파손(Failure)에 이르는 현상은 공학분야에서 중요하게 평가되어 오고 있다. 반복적으로 변하는 응력에 의하여 결함이 초기 성장을 거쳐 재료의 파손에 이르게 되는 과정인 피로파괴는 파괴역학의 한 중요한 분야이다. 이에, 본 연구에서는 열처리의 특성상 부식환경에 매우 민감한 Al-Zn-Mg-Cu Alloy 7075에 대하여 Peak Aged T65l Tempering을 실시한 Al-Alloy 7075-T65l에 대하여 각기 환경(대기, 물, 해수)의 변화가 부식피로균열성장에 미치는 영향과 부식환경에서의 긴 균열(Long Crack)과 짧은 균열(Short Clark)의 부식피로균열 성장특성을 비교, 고찰하여 초기균열의 잠재시간과 안정성장 시간을 예측하여 구조물의 수명예측 및 안전성 평가에 기여 할 수 있는데 목적이 있다. (중략)

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Effect of Ti and Sr on the Microstructure of Al-Si-Mg Casting Alloy (Al-Si-Mg계 주조합금의 미세조직에 미치는 Ti 및 Sr첨가 영향)

  • Jeong, Jae-Yeong;Kim, Gyeong-Hyeon;Kim, Chang-Ju
    • 한국기계연구소 소보
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    • s.20
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    • pp.71-78
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    • 1990
  • This investigation was undertaken to establish the technologies of grain refinement and modification, and to characterize material properties, essential for high quality aluminum alloy castings. Grain refinement seldom changed DAS and eutectic Si size, but largely decrease grain size. The variations of grain size induced by grain refinement had a great influence on the elongation without changes in the tensile strength or yield strength. The optimum Ti level lies between 0.1% and 0.16% to achieve the best possible mechanical properties. DAS and grain size were little affected, but eutectic Si size was greatly refined by modification. The variation of eutectic Si size had a great effect on the elongation, impact value, fracture toughness and fatigue crack propagation rate without changes in the tensile strength or yield strength. The Sr content of 0.015% is optimum to modification.

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Warm Compression of Al Alloy PM Blends

  • Jiang, Z.;Falticeanu, C.L.;Chang, I.T.H.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.193-194
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    • 2006
  • With the onging trend of weight saving in automobiles, the application of light alloys is increasing. Recently, aluminum powder metallurgy has been the subject of renewed attention due to the combination of lightweight of aluminium and the efficient material utilisation of the powder metallurgical process, which offer attractive benefits to potential end-users. This study is to explore the use of warm compaction process to aluminium powder metallurgy. This paper presents a detailed study of the effect of warm compression and sintering conditions on the resultant microstructures and mechanical properties of Al-Cu-Mg-Si PM blend.

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A Study on the Development for the Future Compressor Cylinder Block Using of Cold & Hot Forging Method (냉.온간포징법을 이용한 차세대 콤프레샤 실린더 블록 개발에 관한 연구)

  • Kim Soon-Ho
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.10 no.7
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    • pp.1301-1306
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    • 2006
  • Aluminum alloys are gaining increased acceptance in the automotive and electronic industeries and cold & hot forging is the most efficient method of manufacturing such mass produced parts. This study has been investigated the microstructures and mechanical properties of A6061(Al-1.2Mg-0.8Si) alloy fabricated by cold & hot forging process for development of the future compressor block. The microstructure of cold & hot forginged specimen were composed of eutectic structure aluminum solid solution and $Mg_2Si$ precipitates. The tensile strength of as-solid solution treatment A6061 alloy revealed 291.7MPa. It was fabricated that a trial future compressor cylinder block using cold & hot forging.

Structural Behavior of Rib Reinforced Mg-Si Aluminum Alloy lighting Pole (리브보강 Al-Mg-Si계 가로등 등주의 구조적 거동)

  • Nam, Jeong-Hun;Joo, Hyung-Joong;Kim, Young-Ho;Yoon, Soon-Jong
    • Composites Research
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    • v.21 no.6
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    • pp.8-14
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    • 2008
  • Lighting system of road is an essential structure used for the safety of pedestrians and vehicles. Most of the lighting pole is made with steel which is vulnerable under corrosive environment. To overcome such corrosion problems, stainless steel and iron steel are used, but they are usually manufactured by hand which is not efficient. Due to their high strength and stiffness, when there is car collision with the lighting pole structure the safety of driver may not be ensured. Hence, the development of new-type lighting pole system which is easy to adjust the right on the road, lengthen the service life, and reduce the maintenance, is necessary. Lighting pole made with aluminum alloy is high in strength per unit weight, is strong against corrosive environment, and is easy to construct due to flexibility and right weight. But, because the strength and stiffness of the material is lower than that of steel, the structural safety and serviceability of the system can be a problem. To mitigate the structural problem associated with conventional lighting pole system, experimental investigation is conducted on the conventional lighting pole and rib reinforced aluminum alloy lighting pole, respectively. By comparison of results, it was found that the rib reinforced Mg-Si aluminum alloy lighting pole is efficiently applicable to the lighting pole system of road.

Effect of Pre-Rolling on the Mechanical Properties of AI-Mg-Mn Alloy (Al-Mg-Mn합금의 기계적(機械的) 성질(性質)에 미친 여비압재(予備圧在)의 영향(影響))

  • Ye, Gil-Chon;Maeng, Sun-Chae
    • Applied Microscopy
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    • v.4 no.1
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    • pp.5-10
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    • 1974
  • In this work the effect of pre-rolling on the homogenization and on the mechanical properties of 4.6% Mg-0.5% Mn-0.18% Cr-Al alloy has been studied. At room temperature tensile strength and elongation have been found to increase in the pre- rolled homogenized sample compared to those of the as cast sample. At $400^{\circ}C$ this pre-rolled homogenized sample has shown a little lower tensile strength and a remarkably higher elongation than the samples as casted or homogenized without pre-rolling. Metallurgical microstructure of the pre-rolled homogenized sample has shown conspicuously less secondary phase such as ${\beta}$-phase at the grain boundaries than the other samples. The difference of magnesium content between grain boundaries and within the grains has been also checked by EPMA. The test results show enhanced homogenizing effect by the pre-rolling before homogenizing heat treatment.

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Dislication Loop Models for Plastic Deformation of the AI-5.5 at.%Mg alloy (AI-5.5at.%MG합금의 소성변형을 규명하기 위한 전위환 모델의 고찰)

  • An, Seong-Uk;Jeong, Seung-Bu
    • Korean Journal of Materials Research
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    • v.4 no.3
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    • pp.349-356
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    • 1994
  • For the deformation, life time prediction and improvement of the life time in high temperature materials it's very important to know the mechanism of deformation. For these mechanisms the dislocation loop models of Orlova et al. and Mills et al. are used often now. But they show controversial differencies, even if they have unertaken similar experimental tests with the same alloy of A1-5.5at.% Mg. In this work also the similiar tests of them have done under the same temperature of 573 K ; (1) The specimen was deformed by $\sigma$= 30MPa and $\varepsilon$=0.03. (2) Direct after creep deformation of $\sigma$= 30MPa and $\sigma$= 0.03 the stress reduction tests to 15, 10 and OMPa have been performed. (3) To study the loop models dislocation structure and dislocation density ( p ) have been observed.

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Microstructure and Mechanical Properties of Mg-Al-Zn-X Alloys Fabricated by Rotation-Cylinder Method (교반관법으로 제조한 Mg-Al-Zn-X합금의 기계적 특성)

  • Lee, Jung-Il;Lee, Joo-Ho;Kim, Young-Ho;Hong, Tae-Whan;Lee, Hoo-In;Park, Jintae;Kim, Joon-Soo;Park, Hyungkyu
    • Journal of the Korean Society for Heat Treatment
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    • v.19 no.2
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    • pp.96-102
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    • 2006
  • Development of Rotation-Cylinder Method(RCM) is given for Mg-Al-Zn-X(X=Sr) alloys, identifying some of the key factors that need to be controlled and indicating subsequent casting processes. Effects of Sr addition on the microstructure and mechanical properties of as-cast and T6 heat-treated Mg-Al-Zn-X alloys fabricated by the RCM were investigated. The microstructural and mechanical characterizations were performed by utilizing optical microscope, scanning electron microscope, transmission electron microscope, hardness test and ultimate tensile test. The solution and aging treatment time was varied to optimize the T6 heat treatment conditions, and experimental results were discussed. The grain size of Sr containing alloys was refined by increasing Sr content, but the tensile and yield strengths were increased by addition up to 1wt% Sr.

A Study on the Feeding Distance of Aluminium Alloy Casting (알루미늄합금(合金) 주물(鑄物)의 급탕(給湯)거리에 관(關)한 연구(硏究))

  • Jung, Woon-Jae;Kim, Dong-Ok
    • Journal of Korea Foundry Society
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    • v.3 no.1
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    • pp.13-21
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    • 1983
  • In order to determine the feeding distance of aluminiun alloys (Alsi7Mg and AlCu4Ti) bar castings in the sand mold, the distance of the sound castings has been observed by radiograph for various risers, melt treatment, and casting design. Variation of porosity and hardness with the distance from the riser were also measured in order to determine the casting soundness. The results obained were as follows; 1) The modulus of riser should be 1.4 times of the casting`s 2) The maximum distance which can be made sound is greatly dependent on chemical composition and ingate location, and follows the rules given by the formula; a) When the melt flows into the casting first, and the riser afterward, D = 37.7 ${\sqrt{T}}$ for AlSi7Mg D = 31.2 ${\sqrt{T}}$ for pure aluminium D ${\ge}$ 54.8 ${\sqrt{T}}$ for AlCu4Ti Where T = casting thickness in mm Of this maximum distance, $aa{\sqrt{T}}$ for AlSi7Mg and 7.5 ${\sqrt{T}}$ for pure aluminium is made sound by the chilling effect of the casting edge. b) When the melt flows into the casting passing through the riser, $30{\times}30{\times}600mm$ bars can be made sound in all cases 3) Percentage of porosity is higer in AlCu4Ti than AlSi7Mg. And it is increased gradually by moving closer to the riser in case of $30{\times}30{\times}600mm$ bars, but for the $30{\times}30{\times}600mm$ bars it is increased gradually by moving closer to the center of bars. 4) Hardness variation is similar to the tendency of porosity. And it decreased gradually with approaching to the center in case of $30{\times}30{\times}600mm$ bars.

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The Aging Behaviors and Mechanical Properties of Mg-9Al-2Zn Alloy Fabricated by Squeeze Casting (용탕단조법에 의해 제조된 Mg-9Al-2Zn합금의 시효거동 및 기계적 성질)

  • Gang, Min-Cheol;Kim, In-Bae
    • Korean Journal of Materials Research
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    • v.7 no.6
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    • pp.453-459
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    • 1997
  • 용탕단조법에 의해 제조된 Mg-9AI-2Zn 합금을 미세조직관찰, 미소경도측정, 인장시험 등을 행하여 시효거동과 기계적 성질을 조사하였다. 용탕에 가압을 한 결과 주조결함이 제거된 미세한 주조조직을 얻었으며 미세조직은 초정 $\alpha$(Mg 고용체), 과포화고용체 $\alpha$상 및 $\beta$(Mg$_{17}$AI$_{12}$)화합물의 3가지 상으로 구성되어 있었다. 16$0^{\circ}C$및 20$0^{\circ}C$에서 시효열처리한 결과 $\beta$석출물에 의한 피크 경도값이 나타났으며 피크경도에서의 석출물의 형태는 lamella 형태의 불연속 석출물이 대부분이었고 과시효에 따라 불연속석출물의 조대화와 함께 연속석출물의 분율이 증가하였다. 용탕단조방법에 의해 제조된 Mg-9AI-2Zn 합금의 인장특성은 인장강도 261.4MPa, 연산율 7.6%로서 상용 AZ 92 합금보다 인장강도 및 연신율에서 우수한 기계적 성질을 가졌는데 이는 Zn의 고용강화 및 용탕의 가압에 의한 효과였다.다.

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