• Applied Chemistry for Engineering
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• v.29 no.1
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• pp.18-21
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• 2018

We report on the simple preparation method of large-scale structured catalysts by temperature-regulated chemical vapor deposition with a high cell-density ceramic honeycomb monolith. And the feasibility for dry reforming of methane catalysts was evaluated. The NiO/Cordierite (CDR) catalyst was prepared by controlling coating conditions at each temperature step, leading to a conformal deposition of NiO inside the cordierite honeycomb monolith with the cell density of 600 cpsi. The catalytic conversion of $CH_4$ and $CO_2$ for dry reforming of methane were about 83% and 90% with gas hourly space velocity of $10,000h^{-1}$ at $800^{\circ}C$, respectively. As a result, it exhibited that the temperature-regulated chemical vapor deposition method can be expedient for the preparation of large-scale structured catalysts.

• Journal of the Korean Applied Science and Technology
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• v.20 no.4
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• pp.289-295
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• 2003

Synthesis gas is produced commercially by a steam reforming process. However, the process is highly endothermic and energy intensive. Thus, this study was conducted to produce synthesis gas by the partial oxidation of methane to cut down the energy cost. Supported Ni catalysts were prepared by the impregnation method. To examine the activity of the catalysts, a differential fixed bed reactor was used, and the reaction was carried out at $750{\sim}850^{\circ}C$ and 1 atm. The fresh and used catalysts were characterized by XRD, XPS, TGA and AAS. The highest catalytic activity was obtained with the 13wt% Ni/MgO catalyst, with which methane conversion was 81%, and $H_2$ and CO selectivities were 94% and 93%, respectively. 13wt% Ni/MgO catalyst showed the best $MgNiO_2$ solid solution state, which can explain the highest catalytic activity of the 13wt% Ni/MgO catalyst.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.35 no.11
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• pp.1177-1184
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• 2011

Gas-to-Solid (GTS) technology is composed of three stages: hydrate production, transportation, and regasification. For efficient operation of regasification plants, it is crucial to predict the temperature and flow rate of hot water necessary to dissociate the hydrate pellets. Dissociated gas escaping from the pellet surface, when in contact with hot water, will alter the flow field and consequently alter the heat transfer rate. Methane hydrate pellet dissociation characteristics in low- to moderatetemperature water were investigated by taking images of the changes in the hydrate pellets' shapes in a pressurized reactor and measuring the total time required for complete melting of the pellets. The effects of water temperature, hydrate conversion rate, and flow speed on the dissociation completion time were also investigated. Bubbling gas released from the pellet surface induced a secondary flow that enhanced the heat transfer rate and thus decreased the dissociation time. It was also found that a considerable flow rate was needed to significantly decrease the dissociation time.

• Korean Chemical Engineering Research
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• v.59 no.2
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• pp.269-275
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• 2021

In this study, ordered mesoporous silica-supported Ni catalysts were prepared for catalytic partial oxidation of methane (CPOM) by using electroless nickel plating method. Unlike conventionally impregnated catalysts, the electrolessly-plated nickel catalyst showed that nickel was highly dispersed and formed stably on silica-supported surface. It was verified by TEM-EDS analysis. During the activity tests, the electrolessly-plated nickel was barely sintered and the amount of carbon deposition was very small. Consequently, the catalyst was far less deactivated, while the sintering was significantly observed in the cases of the catalysts prepared by the conventional impregnation method. Regarding the palladium-promoted catalysts, the reducibility of nickel was increased, and the reaction performances were enhanced in terms of CH4 conversion and H2/CO ratio of produced syngas.

• Korean Chemical Engineering Research
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• v.50 no.5
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• pp.802-807
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• 2012

The autothermal reforming of methane to syngas has been carried out in a reactor charged with both a Ni (15 wt%)-Ru (1 wt%)/$Al_2O_3$-MgO metallic monolith catalyst and an electrically-heated convertor (EHC). The standalone type reactor has a start-up time of less than 2 min with the reactant gas of $700^{\circ}C$ fed to the autothermal reactor. The $O_2/CH_4$ and $H_2O/CH_4$ ratio governed the methane conversion and temperature profile of reactor. The reactor temperature increased as the reaction shifted from endothermic to exothermic reaction with decreasing $H_2O/CH_4$ ratio. Also the amount of $CO_2$ in the products increases with increasing $H_2O/CH_4$ ratio due to water gas shift reaction. The 97% of $CH_4$ conversion was obtained and the reactor temperature was maintained $600^{\circ}C$ at the condition of $GHSV=10,000\;h^{-1}$ and feed ratio ($H_2O/CH_4=0.6$ and $O_2/CH_4=0.5$). In this condition, the maximum flow rate of the syngas generated from the reactor charged with 170 cc of the metallic monolith catalyst is $0.94\;Nm^3/h$.

• Journal of Energy Engineering
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• v.12 no.1
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• pp.58-64
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• 2003

With the 1 ton/day-class entrained-bed gasification system, heavy residual oil from local refinery was gasified at the operating conditions of 1,000~1,20$0^{\circ}C$ and 3 $kg_f$/$\textrm{cm}^2$ in order to determine the variation of syngas composition, carbon conversion, and cold gas efficiency. Produced syngas consists of mainly CO, H$_2$, $CO_2$, and the methane concentrations. Results yielded a maximum syngas composition of 45% H$_2$ and 26%, CO at the 31 kg/hr feeding condition. The maximum carbon conversion and cold gas efficiency were 87% and 68%, respectively at the feeding conditions of 20 kg/hr and oxygen/feed ratio of 1.2. When oxygen feeding amount that is one of the most important operating parameter in gasification was increased, concentration of hydrogen in the syngas is greatly increased comparing to the concentration of CO and $CO_2$. The temperature exhibited about 11$0^{\circ}C$ raise while oxygen/feed ratio changed from 0.6 to 1.2. Methane concentration showed enhanced dropping rate with increase in gasifier temperature and the useful relationship between the gasifier temperature and methane concentration existed such that it can be employed as an indirect measure of inside gasifier temperature.

• Applied Chemistry for Engineering
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• v.9 no.7
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• pp.1070-1078
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• 1998

Thermodynamic analysis on carbon dioxide reforming of methane was performed using a computer program which can handle condensed species in the products, and the reforming experiments were conducted over $Al_2O_3$, $La_2O_3$, ZSM-5, MCM-41, KIT-1 supported nickel catalysts, and a commercial ICI 46-1. It was estabished that a system which consists of $CH_4$, $CO_2$, CO, $H_2$, $H_2O$, and C is appropriate for theoretical equilibrium calculations and addition of water vapor or oxygen was found to diminish the contribution of carbon dioxide in reforming. Silicate molecular sieve-supported catalysts such as Ni/ZSM-5, Ni/MCM-41, Ni/KIT-1 were effective for high $CH_4$ and $CO_2$ conversions as well as for high CO yield. Coke formation was suppressed when CaO was added as a promoter. Ni/Ca/KIT-1 which contains 10% Ni with 3% Ca showed conversion approaching equilibrium levels above $650^{\circ}C$ and maintained constant activity over 20 h. Despite increased space velocity, relatively high conversion and CO yield were observed.

• Korean Chemical Engineering Research
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• v.56 no.3
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• pp.297-302
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• 2018

Bead type and hollow fiber type catalyst (HFC, Hollow Fiber type Catalyst) was prepared by $La_{0.1}Sr_{0.9}Co_{0.2}Fe_{0.8}O_{3-{\delta}}$ (LSCF1928) perovskite powder catalyst which showed excellent methane complete oxidation characteristics through previous studies. The HFC have a cylindrical shape with an empty interior, and pores can be formed through Phase inversion method so the specific surface area can be remarkably improved. In the case of the bead type catalyst prepared by adding Methyl Cellulose (MC), $SrCO_3$ was produced in addition to the original catalyst composition of LSCF1928 due to the reaction of $CO_2$ emitted from MC and Sr of the catalyst. In the case of the HFC, a single phase perovskite structure was obtained without impurities. The HFC calcined at $700{\sim}900^{\circ}C$ showed pore structure of finger-sponge-finger structure, and 99.9% oxygen conversion rate was achieved through complete oxidation of methane at $475^{\circ}C$. Air gap and spinning pressure condition were changed to control the HFC pore. 2 cm air gap and 7 bar spinning pressure showed the best catalytic performance and achieved oxygen conversion rates of more than 70.65%, 93.01%, and 99.99% at $425^{\circ}C$, $450^{\circ}C$ and $475^{\circ}C$, respectively.

• KSBB Journal
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• v.8 no.5
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• pp.438-445
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• 1993

Raw cow manure was treated by a 4-step integrated system with phase separation anaerobic digestion and algal culture. When the first methane fermentation was performed by the effluent from the acid fermenter with retention time of 4 days, the elrerage blogas production rate was 977m1/1 culture/day Gas productivity compared to conventional single-stage anaerobic digestion increased up to 31.4%. As the 2nd methane fermenter was fed by the effluent from the first methane fermenter with 4 days of retention time, average amount of 428m1/1 culture/day of biogas was produced. The reduction rate of COD in the effluent from the acid fermenter, the 1st and the 2nd methane fermenter were 71.8%, 42.6% and 24.0% respectively. Finally, we examined algal treatment process for the effluent from the 2nd methane fermenter. A semi-continuous culture of Chlorella sp. PSH3 was conducted by feeding the effluent with retention time of 10days. In this process, the production rate of algal biomass and COD reduction rate were averaged 1.8g/1 culture/day(2.8$\times$106 cells/ml) and 73%, respectively. Through the 4-setp treatments, the total chemical oxygen demand was reduced from 51,300ppm to 85ppm. Therefore, the reduction rate of total chemical oxygen demand reached about 99.8%. The results indicate that the integrated system could be applicable for treatment of organic wastes, concurrently producing biogas and algal biomass.

• Asian-Australasian Journal of Animal Sciences
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• v.18 no.8
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• pp.1199-1208
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• 2005

Abatement of greenhouse gas emitted from ruminants and promotion of biogas energy from animal effluent were comprehensively examined in each anaerobic fermentation reactor and animal experiments. Moreover, the energy conversion efficiency of biomass energy to power generation were evaluated with a gas engine generator or proton exchange membrane fuel cell (PEMFC). To mitigate safely rumen methanogenesis with nutritional manipulation the suppressing effects of some strains of lactic acid bacteria and yeast, bacteriocin, $\beta$1-4 galactooligosaccharide, plant extracts (Yucca schidigera and Quillaja saponarea), L-cysteine and/or nitrate on rumen methane emission were compared with antibiotics. For in vitro trials, cumulative methane production was evaluated using the continuous fermented gas qualification system inoculated with the strained rumen fluid from rumen fistulated Holstein cows. For in vivo, four sequential ventilated head cages equipped with a fully automated gas analyzing system were used to examine the manipulating effects of $\beta$1-4 galactooligosaccharide, lactic acid bacteria (Leuconostoc mesenteroides subsp. mesenteroides), yeast (Trichosporon serticeum), nisin and Yucca schidigera and/or nitrate on rumen methanogenesis. Furthermore, biogas energy recycled from animal effluent was evaluated with anaerobic bioreactors. Utilization of recycled energy as fuel for a co-generator and fuel cell was tested in the thermophilic biogas plant system. From the results of in vitro and in vivo trials, nitrate was shown to be a strong methane suppressor, although nitrate per se is hazardous. L-cysteine could remove this risk. $\beta$1-4 galactooligosaccharide, Candida kefyr, nisin, Yucca schidigera and Quillaja saponarea are thought to possibly control methanogenesis in the rumen. It is possible to simulate the available energy recycled through animal effluent from feed energy resources by making total energy balance sheets of the process from feed energy to recycled energy.