• 제목/요약/키워드: Metal printing

검색결과 337건 처리시간 0.042초

3 차원 프린팅 기술을 이용한 신개념 경수로 핵연료 기술 개발에 관한 연구 (Development of Innovative Light Water Reactor Nuclear Fuel Using 3D Printing Technology)

  • 김효찬;김현길;양용식
    • 한국정밀공학회지
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    • 제33권4호
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    • pp.279-286
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    • 2016
  • To enhance the safety of nuclear reactors after the Fukushima accident, researchers are developing various types of accident tolerant fuel (ATF) to increase the coping time and reduce the generation of hydrogen by oxidation. Coated cladding, an ATF concept, can be a promising technology in view of its commercialization. We applied 3D printing technology to the fabrication of coated cladding as well as of coated pellets. Direct metal tooling (DMT) in 3D printing technologies can create a coated layer on the tubular cladding surface, which maintains stability during corrosion, creep, and wear in the reactor. A 3D laser coating apparatus was built, and parameter studies were carried out. To coat pellets with erbium using this apparatus, we undertook preliminary experiments involving metal pellets. The adhesion test showed that the coated layer can be maintained at near fracture strength.

3 차원 프린팅 기술의 열간 체적 성형 공정 적용에 관한 기초 연구 - 예비형상 설계 예 및 열간 금형강으로 적층된 표면 특성 분석 (A Preliminary Study on the Application of Three-Dimensional (3D) Printing Technologies to Hot Bulk Forming Processes - Example of Preform Design and Investigation of Hot-working Tool Steel Deposited Surface)

  • 안동규;김세훈;이호진
    • 한국정밀공학회지
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    • 제31권12호
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    • pp.1093-1100
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    • 2014
  • The goal of this paper is to investigate preliminary the applicability of 3D printing technologies for the development of the hot bulk forming process and die. 3D printing technology based on the plastic material was applied to the preform design of the hot forging process. Plastic hot forging dies were fabricated by Polyjet process for the physical simulation of the workpiece deformation. The feasibility of application of Laser-aided Direct Metal Rapid Tooling (DMT) process to the fabrication of the hot bulk metal forming die was investigated. The SKD61 hot-working tool steel was deposited on the heat treated SKD61 using the DMT process. Fundamental characteristics of SKD 61 hot-working tool steel deposited specimen were examined via hardness and wear experiments as well as the observation of the morphology. Using the results of the examination of fundamental characteristics, the applicability of the DMT process to manufacture hot bulk forming die was discussed.

목판인쇄 재현실험을 통한 한지상의 인출특성에 관한 연구 (An Experimental Reproduction Study on Characteristics of Woodblock Printing on Traditional Korean Paper (Hanji))

  • 유우식;김정곤;안은주
    • 보존과학회지
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    • 제37권5호
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    • pp.590-605
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    • 2021
  • 우리나라의 인쇄기술사의 연구는 현존하는 고문헌, 전적류의 조사와 축적되어온 자료와의 비교를 통하여 이루어진다. 문화재 연구의 특성상 비파괴 검사가 요구되어 육안 또는 현미경에 의한 관찰과 연구자의 경험과 지식에 의존하는 경우가 많다. 목판인쇄, 목활자인쇄, 금속활자인쇄 또는 그 조합으로 이루어진 것으로 추정되는 고문헌과 전적류의 경우, 연구자마다 다양한 견해와 결론을 도출하게 되어 혼란이 가중되기도 하고 사회적 비용이 증가하기도 한다. 그중에서도 목판본과 금속활자본에 대한 판단 기준이 모호하여 우리나라의 인쇄기술 발달사에 대한 학술적 연구의 정체뿐만 아니라 연구자들 간의 갈등이 분출되기도 하고 문화재 분야의 전문기관이 아닌 국가의 수사기관까지 가세하여 상황이 더욱 복잡하게 전개되는 경우가 적지 않았다. 본 연구에서는 복각된 훈민정음(訓民正音) 목판을 사용하여 여러 장의 한지에 직접 인출하는 재현성 실험과 인출된 결과물의 이미지를 정량적으로 분석하여 보다 객관적인 판단 기준으로 활용될 수 있는 인출특성은 무엇인지 조사하였다. 또한 현재까지 목판인쇄본과 금속활자본의 구별방법으로 제시되고 있는 기준의 타당성과 의문점을 살펴보았다. 목판인쇄의 재현실험을 통한 한지상의 인출특성의 조사와 이미지분석법을 활용한 다양한 특징의 정량화를 시도하고 정량분석에 의한 객관성 있는 새로운 판단 기준확보의 가능성을 조사하였다.

고효율, 저가화 실리콘태양전지를 위한 Ni/Cu/Ag 금속전극의 특성 연구 (Investigation of the Ni/Cu metallization for high-efficiency, low cost crystlline silicon solar cells)

  • 이지훈;조경연;이수홍
    • 한국태양에너지학회:학술대회논문집
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    • 한국태양에너지학회 2009년도 춘계학술발표대회 논문집
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    • pp.235-240
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    • 2009
  • Crystlline silicon solar cells markets are increasing at rapid pace. now, crystlline silicon solar cells markets screen-printing solar cell is occupying. screen-printing solar cells manufacturing process are very quick, there is a strong point which is a low cost. but silicon and metal contact, uses Ag & Al pates. because of, high contact resistance, high series resistance and sintering inside process the electric conductivity decreases with 1/3. and In pastes ingredients uses Ag where $80{\sim}90%$ is metal of high cost. because of low cost solar cells descriptions is difficult. therefore BCSC(Buried Contact Solar Cell) is developed. and uses light-induced plating, ln-line galvanization developed equipments. Ni/Cu matel contact solar cells researches. in Germany Fraunhofer ISE. In order to manufacture high-efficiency solar cells, metal selections are important. metal materials get in metal resistance does small, to be electric conductivity does highly. efficiency must raise an increase with rise of the curve factor where the contact resistance of the silicon substrate and is caused by few with decrement of series resistance. Ni metal materials the price is cheap, Ti comes similar resistance. Cu and Ag has the electric conductivity which is similar. and Cu price is cheap. In this paper, Ni/Cu/Ag metal contact cell with screen printing manufactured, silicon metal contact comparison and analysis.

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고대 금속활자의 복제를 위한 성분분석과 열역학적 주의 점 (Composition Analysis and Thermodynamic Care for Replication of Ancient Metallic Type)

  • 김기호
    • 한국표면공학회지
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    • 제45권3호
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    • pp.136-141
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    • 2012
  • 'Jikjisimcheyocheal (Jikji afterwards)' is known as a first book printed by the metal type in the world. The metal type used for printing this book has not been found yet. To help for replicating the original metal type, it is required to investigate the composition analysis of the copied metal type. In this study, the composition analysis and thermodynamic care for replicating of ancient metal type was performed on the basis of an analytical reports concerned with the ancient metal type which made after Jikji printing. Metal types were made by remelting and casting of the mother alloy which came from a cast of a mixed metals in accordance with the composition revealed in the literatures. Change of composition during remelting of mother alloy and casting of metal was detected by the EDS analysis. The reasons for variation in composition were discussed by metallurgical and thermodynamic point of view, and a mixing ratio of metals to get the original composition of ancient metal type is suggested. Some attention should be paid on mixing, melting and casting of metals to get an objected composition for copy of ancient metal type.

사출금형코어 및 성형수지 변화에 따른 두께 방향 수축률에 관한 연구 (A Study on The Thickness Shrinkage of Injection Molded Parts with The Variation of Injection Mold Core and Molding Materials)

  • 신성현;정의철;김미애;채보혜;손정언;김상윤;윤경환;이성희
    • Design & Manufacturing
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    • 제13권2호
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    • pp.17-21
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    • 2019
  • In this study, selective laser sintered 3D printing mold core and metal core were used to investigate the difference of the thickness shrinkage from the gate of the injection molded part at a constant interval. SLS 3D printing mold core was made of nylon-based PA2200 powder and the metal core was manufactured by conventional machining method. As the PA2200 powder material has low strength, thermal conductivity and high specific heat characteristics compared with metal, molding conditions were set with the consideration of molten temperature and injection pressure. Crystalline resin(PP) and amorphous resin(PS) with low melting temperature and viscosity were selected for the injection molding experiment. Cooling time for processing condition was selected by checking the temperature change of the cores with a cavity temperature sensor. The cooling time of the 3D printing core was required a longer time than that of the metal core. The thickness shrinkage of the molded part compared to the core depth was measured from the gate by a constant interval. It was shown that the thickness shrinkage of the 3D printing core was 2.02 ~ 4.34% larger than that of metal core. In additions, in the case of metal core, thickness shrinkage was increased with distance from the gate, on the contrary, in the case of polymer core showed reversed aspect.

완판본(完板本) 심청전 복각 목판을 이용한 한지상의 인출특성에 관한 실험적 연구 (An Experimental Study on the Printing Characteristics of Traditional Korean Paper (Hanji) Using a Replicated Woodblock of Wanpanbon Edition Shimcheongjeon)

  • 유우식;김정곤;안은주
    • 보존과학회지
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    • 제37권3호
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    • pp.289-301
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    • 2021
  • 고문헌 조사에서 목판 인쇄된 것인지 금속활자로 인쇄된 것인지를 판별해야 하는 경우가 있다. 우리나라는 물론이고 세계적으로 금속활자의 발명과 활용시기가 어떻게 판정되느냐에 따라 인쇄의 역사가 바뀔 수 있기 때문이다. 목판본과 금속활자본의 판정에는 다양한 정보가 활용되고 있으나 간기(刊記)를 비롯한 인쇄 배경에 관한 정보가 없는 경우에는 인쇄된 문서의 글자, 광곽, 먹의 종류, 먹의 제작시대, 한지의 제작시기 정보를 분석하여 고문서의 제작시기와 인출(印出)방법에 관한 판정을 하게 된다. 이러한 정보가 체계적으로 자료화되어 있지 않아 연구자의 경험과 감각에 의한 판단에 의지할 수밖에 없는 상황이다. 본 연구에서는 완판본(完板本) 심청전 복각 목판을 이용하여 목판본의 인출 특성을 실험적으로 조사하였다. 목판본 인출 시에 나타나는 다양한 현상과 특징을 자료화하여 고문헌의 인출방법을 판정하는 데 참고할 수 있도록 하였다. 간기가 없는 목판 고소설의 경우 목판의 마모정도에 따라서 인출시기의 전후관계 추정에도 참고자료로 활용할 수 있을 것이다.

압출 적층 방식의 알루미늄 용융기의 설계 및 해석 (Design and Analysis of Aluminum Melting Machine in Fused Deposition Modeling Method)

  • 이현석;나영민;강태훈;박종규;박태곤
    • 한국기계가공학회지
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    • 제14권4호
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    • pp.62-72
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    • 2015
  • Interest in three-dimensional (3D) printing processes has grown significantly, and several types have been developed. These 3D printing processes are classified as Selective Laser Sintering (SLS), Stereo-Lithography Apparatus (SLA), and Fused Deposition Modeling (FDM). SLS can be applied to many materials, but because it uses a laser-based material removal process, it is expensive. SLA enables fast and precise manufacturing, but available materials are limited. FDM printing's benefits are its reasonable price and easy accessibility. However, metal printing using FDM can involve technical problems, such as suitable component supply or the thermal expansion of the heating part. Thus, FDM printing primarily uses materials with low melting points, such as acrylonitrile butadiene styrene (ABS) or polylactic acid (PLA) resin. In this study, an FDM process for enabling metal printing is suggested. Particularly, the nozzle and heatsink for this process are focused for stable printing. To design the nozzle and heatsink, multi-physical phenomena, including thermal expansion and heat transfer, had to be considered. Therefore, COMSOL Multiphysics, an FEM analysis program, was used to analyze the maximum temperature, thermal expansion, and principal stress. Finally, its performance was confirmed through an experiment.