• Title/Summary/Keyword: Metal heater

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Influence of the Parameters of a Heater Array Inducing a Thermo-optic Long-period Grating on its Power Consumption (열광학 장주기 격자를 유도하는 히터 배열의 인자들이 파워 소모에 미치는 영향)

  • Kwon, Min-Suk
    • Korean Journal of Optics and Photonics
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    • v.19 no.4
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    • pp.315-319
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    • 2008
  • We investigate theoretically the power consumption of a notch filter using a thermo-optic long-period grating, which is induced by a heater array consisting of periodic heaters and pads made of metal thin-film. Since the power consumed by the heater array is converted to joule heat that generates the thermo-optic long-period grating, the characteristics of the notch filter are dynamically controlled by adjusting it. The power necessary for appropriate coupling efficiency depends on the parameters of the heater array, which are the width and length of a heater, pad width, and the thickness of the thin-film. We explain an approximate method of analyzing the influence of the parameters on the consumed power. Using the analysis method, we simulate the change of the power depending on the parameters. From the simulation, we suggest a few guidelines on the parameters required to reduce the power.

Fabrication and Electrical Insulation Property of Thick Film Glass Ceramic Layers on Aluminum Plate for Insulated Metal Substrate (알루미늄 판상에 글라스 세라믹 후막이 코팅된 절연금속기판의 제조 및 절연특성)

  • Lee, Seong Hwan;Kim, Hyo Tae
    • Journal of the Microelectronics and Packaging Society
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    • v.24 no.4
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    • pp.39-46
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    • 2017
  • This paper presents the fabrication of ceramic insulation layer on metallic heat spreading substrate, i.e. an insulated metal substrate, for planar type heater. Aluminum alloy substrate is preferred as a heat spreading panel due to its high thermal conductivity, machinability and the light weight for the planar type heater which is used at the thermal treatment process of semiconductor device and display component manufacturing. An insulating layer made of ceramic dielectric film that is stable at high temperature has to be coated on the metallic substrate to form a heating element circuit. Two technical issues are raised at the forming of ceramic insulation layer on the metallic substrate; one is delamination and crack between metal and ceramic interface due to their large differences in thermal expansion coefficient, and the other is electrical breakdown due to intrinsic weakness in dielectric or structural defects. In this work, to overcome those problem, selected metal oxide buffer layers were introduced between metal and ceramic layer for mechanical matching, enhancing the adhesion strength, and multi-coating method was applied to improve the film quality and the dielectric breakdown property.

Evaporation Cooling of Single Droplet on a Heated Solid Surface (가열된 고체표면에 부착된 단일 액적의 증발냉각)

  • Yu, Gap-Jong;Bang, Chang-Hun;Kim, Jeong-Su
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.6
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    • pp.845-852
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    • 2001
  • The characteristics of evaporation cooling of single droplet on a heated surface were studied experimentally. The two kinds of heater modules were tested to measure cooling characteristics of metal surface (high conductivity) and Teflon surface (low-energy surface, low conductivity). The results showed that time averaged heat flux during droplet evaporation increased exponentially with initial surface temperatures of brass, copper and steel. The heat flux and evaporation time did not varied with metal conductivities. However, the temperature drop after the deposition of droplet was larger on Teflon than on the metals. Thus, the correlation of interface temperature between liquid droplet and metal surface was proposed as a function of the initial surface temperature of heating materials, which could be applied to both metal and non-metal ones.

Environmental Monitoring Sub-System for Ubiquitous Terminal Using Metal Oxide Nano-Material Gas Sensor (나노 금속산화물을 이용한 유단말용 환경 모니터링 서브 시스템)

  • Moon, S.E.;Lee, H.Y.;Lee, J.W.;Park, J.;Park, S.J.;Kwak, J.H.;Maeng, S.;Park, K.H;Kim, J.;Udrea, F.;Milne, W.I.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.63-63
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    • 2008
  • Environmental monitoring sub-system has been developed using gas sensor module, Bluetooth module and PDA phone. The gas sensor module consists of $NO_2or$ CO gas sensor and signal processing chips. Gas sensor is composed of the micro-heater, sensing electrode and sensing material. Metal oxide nano-material was selectively deposited on a substrate with micro-heater and was integrated to the gas sensor module. The change in resistance of the metal oxide nano-material due to exposure of oxidizing or deoxidizing gases is utilized as the principle of this gas sensor operation mechanism. This variation detected in the gas sensor module was transferred to the PDA phone by way of Bluetooth module.

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Beam stability improvement of liquid metal ion source (액체 금속 이온원의 빔 안정도 향상)

  • Hyun J. W.;Yim Youn Chan;Kim Seuong Soo;Oh Hyun Joo;Park Cheol Woo;Lee Jong Hang;Choi Eun Ha;Seo Yunho;Kang Seung Oun
    • Journal of the Korean Vacuum Society
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    • v.13 no.4
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    • pp.182-188
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    • 2004
  • Previous studies on the liquid Gallium ion sources used an electro-chemically etched tungsten wire with a coil-type heater. Such a structure requires excessive power consumption in the course of heating the liquid metal. In this work, a new structure is proposed that replaces the coil-type heater. It uses a Gallium reservoir made of six pre-etched 250$\mu\textrm{m}$ tungsten wires that surround the needle electrode. Gallium trading at the reservoir is observed to be much more stable, resulting in an improved beam stability.

A Study on the Exothermic Properties of ITO/Ag/ITO Multilayer Transparent Electrode Depending on Metal Layer Thickness (금속층 두께에 따른 ITO/Ag/ITO 다층 투명 전극의 발열 특성 연구)

  • Min, Hye-Jin;Kang, Ye-Jina;Son, Hye-Won;Sin, So-Hyun;Hwang, Min-Ho;Lee, Hyun-Yong
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.35 no.1
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    • pp.37-43
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    • 2022
  • In this study, we investigated the optical, electrical and exothermic characteristics of ITO/Ag/ITO multilayer structures prepared with various Ag thicknesses on quartz and PI substrates. The transparent conducting properties of the ITO/Ag/ITO multilayer films depended on the thickness of the mid-layer metal film. The ITO/Ag (14 nm)/ITO showed the highest Haccke's figure of merit (FOM) of approximately 19.3×10-3 Ω-1. In addition, the exothermic property depended on the substrate. For an applied voltage of 3.7 V, the ITO/Ag (14 nm)/ITO multilayers on quartz and PI substrates were heated up to 110℃ and 200℃, respectively. The bending tests demonstrated a comparable flexibility of the ITO/Ag/IT multilayer to other transparent electrodes, indicating the potential of ITO/Ag/ITO multilayer as a flexible transparent conducting heater.

Design of Control Algorithm for All Metal IH Cooking Heater Considering Working Coil Temperature (워킹코일 온도를 고려한 All Metal IH 제어 알고리즘 설계)

  • Park, Sang Min;Joo, Dong myoung;Jang, Eun Su;Kang, Hong Ju;Lee, Byoung Kuk
    • Proceedings of the KIPE Conference
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    • 2017.11a
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    • pp.19-20
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    • 2017
  • 본 논문에서는 자성체 및 비자성체 용기 판별이 가능하고 워킹코일 온도 변화가 고려된 All Metal IH(Induction Heating) 제어 알고리즘을 설계한다. 용기 재질과 위치에 따른 파라미터를 분석하여 전력 Curve-fitting 모델링을 통해 용기 판별을 수행하고 비자성체 가열 시 급상하는 워킹코일 온도를 반영하여 변화하는 전력 제어 알고리즘을 보상한다. 설계된 All Metal IH 제어 알고리즘은 실험을 통해 검증한다.

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Functional Designs of Metal oxide for Transparent Electronics

  • Kim, Joondong;Patel, Malkeshkumar;Kim, Hong-Sik;Kim, Hyunki;Yadav, Pankaj;Park, Wanghee;Ban, Dongkyun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.387.1-387.1
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    • 2016
  • Transparent materials are necessary for most photoelectric devices, which allow the light generation from electric energy or vice versa. Metal oxides are usual materials for transparent conductors to have high optical transmittance with good electrical properties. Functional designs may apply in various applications, including solar cells, photodetectors, and transparent heaters. Nanoscale structures are effective to drive the incident light into light-absorbing semiconductor layer to improve solar cell performances. Recently, the new metal oxide materials have inaugurated functional device applications. Nickel oxide (NiO) is the strong p-type metal oxide and has been applied for all transparent metal oxide photodetector by combining with n-type ZnO. The abrupt p-NiO/n-ZnO heterojunction device has a high transmittance of 90% for visible light but absorbs almost entire UV wavelength light to show the record fastest photoresponse time of 24 ms. For other applications, NiO has been applied for solar cells and transparent heaters to induce the enhanced performances due to its optical and electrical benefits. We discuss the high possibility of metal oxides for current and future transparent electronic applications.

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The Fabrication and Test of a Phase-change Type Micropump (상변화 구동 방식 마이크로 펌프의 제작 및 시험)

  • Sim, U-Yeong;Lee, Sang-U;Yang, Sang-Sik
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.49 no.6
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    • pp.360-366
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    • 2000
  • This paper presents the fabrication and test of a micropump consisting of a pair of Al flap valves and a phase-change type actuator. The actuator is composed of a heater, a silicone rubber diaphragm and a working fluid chamber. The diaphragm is actuated by the vaporization and the condensation of the working fluid. The micropump is fabricated by the anisotropic etching, the boron diffusion and the metal evaporation. The forward and the backward flow characteristics of the flap valves illustrate the appropriateness as a check valve. Also, the flow rate of the micropump is measured. When the square wave input voltage of 8 V, 70% duty ratio and 2 Hz is applied to the heater, the maximum flow rate of the micropump is $97\muell/min$ for zero pressure difference.

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A Study on Variable Conductance Radiator using Liquid Metal for Highly Efficient Satellite Thermal Control (인공위성의 고효율 열제어 구현을 위한 액체금속형 가변 전도율 방열판에 관한 연구)

  • Park, Gwi-Jung;Go, Ji-Seong;Oh, Hyun-Ung
    • Journal of Aerospace System Engineering
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    • v.13 no.2
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    • pp.66-72
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    • 2019
  • The observation satellites which uses high heat-dissipating equipment such as synthetic aperture radar (SAR) satellites require a radiator to transmit heat from the equipment into outer space. However, during cold conditions it requires a heater to maintain the temperature of equipment within the allowable minimum limit when it is not in operation. In this study, we proposed a variable conductivity radiator that changes its thermal conductivity value through movement of the liquid metal between two reservoirs based on the temperature condition. This reduces the power consumption of the heater by limiting heat transfer path to the radiator in cold condition, while effectively transferring heat to the radiator during hot condition. The feasibility of the proposed radiator was validated through comparison of the thermal control performance with the conventional fixed conductivity radiator via a thermal analysis.