• Title/Summary/Keyword: Metal core

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CAE Analysis of Powder Injection Molding Process for Dental Scaler Mold (치과용 스케일러 금형의 분말사출성형 CAE 해석설계)

  • Ko Y. B.;Park H. P.;Chung S. T.;Rhee B. O.;Hwang C. J.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.570-576
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    • 2005
  • Powder Injection Molding(PIM) has recently been recognized as an advanced manufacturing technology for low-cost mass production of metal or ceramic parts of complicated geometry With this regards, design technology of dental scaler tip PIM mold, which has complex shape and small core pin (diameter=0.6mm), with the help of computer-aided analysis of powder injection molding process was developed. Computer-aided analysis for dental scaler tip mold was implemented by finite element method with non-Newtonian fluid, modified Cross model viscosity, PvT data of powder/binder mixture. Compter-aided analysis results, such as filling pattern, weldline formation, air vent position prediction were compared with experimental result, and eventually have been shown good agreement. The core pin (diameter=0.6mm) deflection analysis of dental scaler tip PIM mold during PIM filling process was also investigated before mold fabrication.

Robust technique using magnetohydrodynamics for safety improvement in sodium-cooled fast reactor

  • Lee, Jong Hui;Park, Il Seouk
    • Nuclear Engineering and Technology
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    • v.54 no.2
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    • pp.565-578
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    • 2022
  • Among Generation IV reactors, the sodium-cooled fast reactor (SFR) is attracting attention as a system having great potential for commercial use. Gas entrainment is a thermal-hydraulic issue related to the safety problem of the reactor core in the SFR. Typically, a dipped plate or baffles are installed under the free surface to suppress gas entrainment. However, these approaches can cause gas entrainment in other locations and require many trial-and-error and verifications. In this study, a new strategy using magnetohydrodynamics to suppress gas entrainment in the SFR is proposed. In a counter-flow model, a judgment criterion of gas entrainment occurrence was developed for both water and liquid metal. Moreover, the gas entrainment can be completely suppressed by applying a magnetic field.

Performance Evaluation on the Endmill of High Speed Machining for Selection of Tungsten Carbide (WC-Co) Material (초경소재 선정을 위한 고속가공의 엔드밀 성능 평가)

  • Kwon, Dong-Hee;Kim, Jeong-Suk;Kim, Min-Wook;Jeong, Young-Keun;Kang, Myung-Chang
    • Journal of Powder Materials
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    • v.15 no.5
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    • pp.359-364
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    • 2008
  • To satisfy the demand of higher cutting performance, mechanical properties with tungsten carbide (WC-Co) tool materials were investigated. Hardness and transverse rupture strength with WC grain size, Co content and density were measured. Compared to H, K, and S manufacture maker as tungsten carbide (WC-Co) tool materials were used for high-speed machining of end-milling operation. The three tungsten carbide (WC-Co) tool materials were evaluated by cutting of STD 11 cold-worked die steel (HRC25) under high-speed cutting condition. Also, tool life was obtained from measuring flank wear by CCD wear measuring system. Tool dynamometer was used to measure cutting force. The cutting force and tool wear are discussed along with tool material characteristics. Consequently, the end-mill of K, H manufacture maker showed higher wear-resistance due to its higher hardness, while the S maker endmill tool showed better performance for high metal removal.

Effects of Welding Conditions and Material Arrangement on Tensile Properties of Friction Stir Lap Welded of Dissimilar Al Alloy, A5J32/A5052 (A5J32/A5052 이종 알루미늄 합금 겹치기 마찰교반접합부의 인장성질에 미치는 재료배열 및 접합조건의 영향)

  • Yoon, Tae-Jin;Kang, Myung-Chang;Kang, Chung-Yun
    • Journal of Powder Materials
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    • v.20 no.4
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    • pp.302-307
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    • 2013
  • A5J32-T4 and A5052-H32 dissimilar aluminum alloy plates with thickness of 1.6 and 1.5 mm were welded by friction stir lap welding (FSLW). The FSLW were studied using different probe length tool and various welding conditions which is rotation speed of 1000, 1500 rpm and welding speed of 100 to 600 mm/min and material arrangement, respectively. The effects of plunge depth of tool and welding conditions on tensile properties and weld nugget formation. The results showed that three type nugget shapes such as hooking, void, sound have been observed with revolutionary pitch. This plunge depth and material arrangement were found to effect on the void and hooking formation, which in turn significantly influenced the mechanical properties. The maximum joint efficiency of the FSLWed plates was about 90% compared to base metal, A5052-H32 when the A5052-H32 was positioned upper plate and plunge depth was positioned at near interface between upper and lower plates.

Static Structural Analysis on the Mechanical behavior of the KALIMER Fuel Assembly Duct

  • Kim, Kyung-Gun;Lee, Byoung-Oon;Woan Hwang;Kim, Young ll;Kim, Yong su
    • Nuclear Engineering and Technology
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    • v.33 no.3
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    • pp.298-306
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    • 2001
  • As fuel burnup proceeds, thermal gradients, differential swelling, and inter-assembly loading may induce assembly duct bowing. Since duct bowing affects the reactivity, such as long or short term power-reactivity-decrement variations, handling problem, caused by top end deflection of the bowed assembly duct, and the integrity of the assembly duct itself. Assembly duct bowing were first observed at EBR-ll in 1965, and then several designs of assembly ducts and core restraint system were used to accommodate this problem. In this study, NUBOW-2D KMOD was used to analyze the bowing behavior of the assembly duct under the KALIMER(Korea Advanced Liquid MEtal Reactor) core restraint system conditions. The mechanical behavior of assembly ducts related to several design parameters are evaluated. ACLP(Above Core Load Pad) positions, the gap distance between the ducts, and the gap distance between the duct and restraint ring were selected as the sensitivity parameter for the evaluation of duct deflection.

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Recent Vegetation History and Environmental Changes in Wangdeungjae Moor of Mt. Jiri

  • Kim, Jae-Geun;Lee, Yang-Woo
    • The Korean Journal of Ecology
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    • v.28 no.3
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    • pp.121-127
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    • 2005
  • To reveal vegetation history and environmental changes in Mt. Jiri, sediment cores were collected from Wangdeungjae moor of Mt. Jiri. Overall dry matter accumulation rates and sedimentation rates by $^{14}C-dating$ were 0.027 $kg{\cdot}m^{-2}{\cdot}yr^{-1}$ and 0.184 mm/yr since 1250 ($760{\pm}40$ yrs BP, 14 cm in depth). There are three pollen zones; the first zone is below 14 cm depth where Quercus dominated, the second zone is from 14 cm to 6 cm depth where Gramineae increased and Quercus and Salix dominated and the third zone is from 6 cm depth to the top where Pinus and Quercus dominated. Total pollen concentration gradually increased from bottom to the top of sediment core, which implies wet, anaerobic and cool condition during covered period by the core. Calcium and magnesium contents had increased since 14 cm depth, with peaks at 13 and 20 cm depths. This indicates that groundwater had recently become relatively more important than surface water as water source of Wangdeungjae moor Exotic plant or Chenopodiacea pollen was less than 1%. There was little variation in total N and P contents along the length of the core. These results support that Wangdeungjae moor has been little affected by anthropogenic activities. Also, nutrients and heavy metal contents indicate the baseline condition of Wangdeungjae moor.

Analysis of Pore Characteristics on the Porous Body-Porosity Index of Ic and Is in Light Weight Aggregate (다공체 소지의 기공 특성 분석-경량골재에서의 기공지수 Ic와 Is에 대하여)

  • 권영진;이기강
    • Journal of the Korean Ceramic Society
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    • v.41 no.2
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    • pp.176-181
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    • 2004
  • EAF (Electric Arc Furnace) dust is classified as special wastes containing heavy metal contaminants may cause to damage an environment such as underground water contamination if they were not treated properly. For reutilizing the EAF dust, the porous body was made from EAF dust/clay composition system, and analyzed pore characteristics. It was found that a light-aggregate body was made up two different microstructures. One was non-black and dense microstructure which located near surface, and the other was black and porous microstructure (black coring) which located inner part. For systematizing the relationship of the black-coring area and the bloating degree, we defined the Ic(core index) and Is(shell index). It was found that the optimal bloating conditions of artificial light-weight aggregate were more than 0.5 of Ic and 0.4 of Is.

High Nitrogen Steel for Core of Over-head Transmission Line (가공송전선 코아용 고질소강 연구)

  • Kim, Bong-Seo;Yoo, Kyung-Jae;Kwon, Hae-Woong;Lee, Hee-Woong;Kim, Byung-Geol
    • Proceedings of the KIEE Conference
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    • 1998.07d
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    • pp.1555-1557
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    • 1998
  • In order to investigate the core material for over-head transmission line with non-magnetic and high strength nitrogen steel, microstructure and several basic properties of Fe-Mn-Cr-Ni-N steel have been studied. It is necessary that core material have a $\gamma$ phase to have a non-magnetic characteristics. To acquire a $\gamma$ phase, Mn, Ni and C are added as a alloying element. It was found that Fe-25Mn-16Cr-1Ni-N alloy have a stable $\gamma$ phase. The precipitate from this alloy system was $(Cr, Fe)_7C_3$. High Mn and N steel satisfies Sievert's relation that solubility of nitrogen increases with the square root of partial pressure of gas in metal-gas system and the hardness have proportional relation with nitrogen concentration.

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A Study on Plastic Injection Molding of NanosStructured Surface with a Local Mold Heating System (국부 가열 금형을 이용한 플라스틱 나노 구조표면 사출성형 연구)

  • La, Moon Woo;Park, Jang Min;Kim, Dong Earn
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.8-13
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    • 2015
  • In this study, we fabricated and characterized a nanostructured surface based on a plastic injection molding with a local mold heating (LMH) system. A metal mold core with a closed packed nano convex array (CVA) was achieved by integrated engineering procedures: (1) master template fabrication by anodic aluminum oxidation (AAO), (2) nickel electroforming (NE) process, and (3) post-processing by precision machining. The nickel mold core was utilized to replicate a surface with a closed packed nano concave-array (CCA) based on injection molding using cyclic olefin copolymer (COC) as a plastic material. In particular, an LMH system was introduced to enhance transcription quality of the nano structures by delaying solidification of molten polymer near the surface of the mold core.

The Magnetic Properties of Amorphous Molding Cores using for Ballast (안정기용 비정질 함침코어의 자기적 특성)

  • Kim, B.G.;Jeong, S.J.;Kim, K.U.;Song, J.S.;Song, Y.S.;Kim, B.G.
    • Proceedings of the KIEE Conference
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    • 1996.07c
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    • pp.1666-1669
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    • 1996
  • To produce low loss amorphous molding cores which are used as choke cores in high efficiency electronic ballast for Metal Halide Lamp, the magnetic properties of amorphous molding cores were investigated with the various fabrication methods. The results are as follows : (1) The total weight of molding core gradually increased as molding time increases. (2) The magnetic properties($B_{10}$, $B_r$, $B_t/B_s$, $H_c$, $W_c$) of molding core drastically deteriorated. This is presumably due to the compressive stress imposed on amorphous core occurred during epoxy curing treatment. (3) Two step annealing process(curing+field annealing) was more or less effective to recover the damaged properties.

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