• Title/Summary/Keyword: Metal Transfer

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The Effect of Current Pulsing Parameters on the Spatter Generation Rate during $CO_2$Shielded Gas Metal Arc Welding ($CO_2$ 용접에서 전류 펄스 조건이 스패터 발생에 미치는 영향)

  • 강덕일;최재호;장영섭;김용석
    • Journal of Welding and Joining
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    • v.16 no.4
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    • pp.63-72
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    • 1998
  • In this study, the effects of the current pulsing conditions, on the spatter generation rate during the $CO_2$ gas metal arc welding (GMAW) were investigated. Normally using the inverter type power supply, of which the welding current waveform was regulated to reduce the spatter generation rate, but in this study pulsing was imposed on the welding current. Observation of the metal transfer phenomena during the pulsed current GMAS indicated that the droplet transfer from the electrode via the short circuit transfer and the repelling transfer mode could be minimized by selecting optimum combinations of pulsing parameters, which include base and peak current, base and pak duration. It was also demonstrated in this study that proper combinations of the pulsing parameters led to reduce generation of spatters during GMAW shielded by $CO_2$ gas.

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Comparison of Metal Transfer Behavior in Electrodes for Shielded Metal Arc Welding

  • Xu, X.;Liu, S.;Bang, K.S.
    • International Journal of Korean Welding Society
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    • v.4 no.1
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    • pp.15-22
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    • 2004
  • Metal transfer behavior of three shielded metal arc welding electrodes, AWS El1018, E6013 and E6010, were investigated through the characterization of size distribution of droplets and measurement of arc voltage signals. Of the three electrodes, Ell018 electrode showed the largest droplet size with the smallest amount of spatter, while E6010 electrode showed the smallest droplet size with the largest amount of spatter. Even though Ell0l8 electrode showed a good agreement between the frequencies of voltage drop in FFT processed voltage signals and the transfer rate of droplets, E6013 and E6010 electrodes showed weaker correlation because of their dominant explosive transfer behavior. The type of cathode used and electrode baking time also influenced the metal transfer behavior. Compared to bead-on-plate welding using steel plate as a cathode, welding on a water-cooled copper pipe showed less short-circuiting and higher melting rate in all electrodes because of higher arc potential and/or anode drop. When baked for a long time, E6010 electrode showed much more stable arc with less short-circuiting and explosion due to the loss of gas formation ingredients.

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Experimental Study on Boiling Heat Transfer of the Tubes with Sintered Metal Surface for Freon-11 (냉매의 소결금속관 표면에서의 비등 열전달에 관한 실험적 연구)

  • Park C. J.;Mun B. S.;seo J. Y.
    • The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
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    • v.10 no.3
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    • pp.220-227
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    • 1981
  • The purpose of this paper is to investigate the potential ability of sintered metal tube to promote heat transfer. In the experiment for Freon - 11, the boiling heat transfer on the sintered metal tube of bronze element is investigated and compared with that of the bronze tube (bare tube) atmospheric pressure. The experimental results are obtained as follows : 1) For sintered metal tubes of bronze element with particle diameters which ranges from $79({\mu})\;to\;461({\mu})$ and bare tube, boiling characteristic curves are expressed as : a) Sintered metal tube $$q{\propto}{\Delta}T^{1.05\~1.373}$$ b) Brae tube $$q{\propto}{\Delta}T^{3.096}$$ 2) Compared with that of the bare tube at low temperature difference$({\Delta}T_{sat})$, boiling heat transfer coefficient of the sintered bronze tube are relatively high. 3) There is tendency that curves of boiling heat transfer coefficients of sintered ·bronze tube and bare tube approach each other at rather high temperature difference. It is due to the increasing rate of the former heat transfer coefficient along with temperature difference is smaller than that of the latter. 4) Referring to particle diameter, optimum condition, i. e. , maximum heat transfer coefficient is found to be at approximately 2 mm thickness of sintered layer with $D_p=150({\mu})$.

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Heat Transfer Characteristics and Hydrogen Storage Kinetics of Metal Hydride-Expended Graphite Composite (금속수소화물-팽창흑연 복합체의 열전달 특성 및 수소 저장 특성)

  • LEE, PYOUNGJONG;KIM, JONGWON;BAE, KIKWANG;JEONG, SEONGUK;KANG, KYOUNGSOO;JUNG, KWANGJIN;PARK, CHUSIK;KIM, YOUNGHO
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.6
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    • pp.564-570
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    • 2020
  • Metal hydride is suitable for safe storage of hydrogen. The hydrogen storage kinetics of the metal hydride are highly dependent on its heat transfer characteristics. This study presents a metal hydride-expended graphite composite with improved thermal conductivity and its hydrogen storage kinetics. To improve the heat transfer characteristics, a metal hydride was mixed and compacted with a high thermal conductivity additive. As the hydrogen storage material, AB5 type metal hydride La0.9Ce0.1Ni5 was used. As an additive, flakes-type expended graphite was used. With improved heat transfer characteristics, the metal hydride-expended graphite composite stores hydrogen four times faster than metal hydride powder.

Study on the Addition and the Transfer of Alloying Elements in FCAW (FCAW에 의한 합금 성분의 첨가와 이행에 관한 연구)

  • 김경중;박관호
    • Journal of Welding and Joining
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    • v.1 no.2
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    • pp.76-82
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    • 1983
  • The chemical composition of deposit metal by flux cored arc welding can be easily regulated though addition of deoxidizers and alloying elements in cored flux and fluxes of flux coored wire arc analogous to those of coated electrode. It is necessary to investigate the transfer and yield efficiency due to addition of necessary alloy elements in deposit metal. This report is made to intorduce an experimental equation from the relation between welding condition and extent of penetration, deposit metal and weld melt slag and to estimate transfer and yield efficiency of alloy components in fluxes through chemical analysis of deposit metal.

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Transfer Function for Phytoavailable Heavy Metals in Contaminated Agricultural Soils: The Case of The Korean Agricultural Soils Affected by The Abandoned Mining Sites (중금속 오염 농경지의 식물유효태 예측 모델식 개발: 우리나라 폐광산 인근 농경지 토양 사례 연구)

  • Lim, Ga-Hee;Kim, Kye-Hoon;Seo, Byoung-Hwan;Kim, Kwon-Rae
    • Korean Journal of Environmental Agriculture
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    • v.33 no.4
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    • pp.271-281
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    • 2014
  • BACKGROUND: Application of the transfer functions derived from local soil data is necessary in order to develop proper management protocols for agricultural soils contaminated with heavy metals through phytoavailability control of the heavy metals. The aim of this study was to derive the transfer functions of Korean agricultural soils affected by the abandoned mining sites and evaluate suitability of the derived transfer functions. METHODS AND RESULTS: 142 agricultural soils affected by the abandoned mining sites were collected and analyzed. Two extraction methods, including 1 M $NH_4NO_3$ extraction and 0.01 M $Ca(NO_3)_2$ extraction were applied to determine phytoavailable metal pools in soils. Multiple stepwise regression of phytoavailable metal pools against the corresponding total metal concentration and soil properties was conducted to derive suitable transfer functions for estimating phytoavailable heavy metal pools. Applicability of the derived transfer functions was examined by calculating NME and NRMSE. CONCLUSION: Soil pH and organic matter were valid variables for derivation of the transfer functions which were applicable for estimating phytoavailable metal concentrations in the soils being contaminated by heavy metals. In addition, it was confirmed that transfer functions need to be developed based on local soil conditions to accurately estimate heavy metal-phytoavailability.

An Experimental Study of Heat and Mass Transfer During Absorption and Desorption Processes in a Hydride Material Bed (수소저장합금 반응용기에서 수소 흡.탈장과정에서의 열 및 물질전달 특성에 관한 실험적인 연구)

  • 박찬우;강병하;이춘식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.1
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    • pp.202-211
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    • 1995
  • Heat and hydrogen transfer characteristics have been experimentally investigated for a hydride reaction bed, in which hydride material LaN $i_{4,7}$A $l_{0.3}$ is contained for hydrogen storage. This problem is of particular interest in the design of metal hydride devices such as metal-hydride refrigerators, heat pumps, or metal-hydride storage units. Transient behavior of hydrogen transfer through the hydride materials as well as heat transfer is studied during absorption and desorption processes in detail. The experimental results obtained indicate that the mass flow of the hydrogen is strongly affected by the governing parameters, such as the initial pressure of the reaction bed, absorption or desorption period, and cooling or heating temperature. These mass transfer results are along with the heat transfer rate between hydride materials and heat transfer medium in the reaction bed.d.d.

Optimum Design of a Compact Heat Exchanger with Foam Metal Insertion (발포금속을 삽입한 밀집형 열교환기 최적 설계)

  • 이대영;진재식;강병하
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.7
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    • pp.612-620
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    • 2001
  • The optimum design of a heat exchanger with porous media insertion is studied in this paper. It is considered that the aluminum foam metal is inserted in a flat plate channel and air flows through it. The influence of the microstructure of the foam metal on the pressure drop and heat transfer is investigated utilizing previous analytical results and existing correlation equations. Design parameters are identified as the unit-cell size and the ligament thickness of the porous medium, and their effects are examined. The results show that there exists optimum microstructure of the porous media maximizing heat transfer with a constant pressure drop. When the increase in the pressure drop is within a practically acceptable range, the increase in the heat transfer is dominated by the increase in the heat transfer area due to the porous medium insertion. Consequently, among the porous media with a constant pressure drop, the heat transfer is maximized with a microstructure with maximum specific surface area.

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The role of chemical bond as the preparation of polynuclear metal dendritic molecule for PDD or PDT

  • Choi, Chang-Shik
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2022.05a
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    • pp.391-393
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    • 2022
  • The preparation of polynuclear metal dendritic molecule for photodynamic diagnosis(PDD) or photodynamic therapy(PDT) has been interested on design and synthesis of metal-to-metal long ranged macromolecule. Herein, imine bond or amide bond as chemical bond is an important role on the construction of energy transfer or electron transfer system. Therefore, we will be presented on the role of chemical bond for the preparation of polynuclear metal dendritic molecule.

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Natural Convection Heat Transfer Characteristics of the Molten Metal Pool with Solidification by Boiling Coolant

  • Cho, Jae-Seon;Suh, Kune-Yull;Chung, Chang-Hyun;Park, Rae-Joon;Kim, Sang-Baik
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.10a
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    • pp.719-725
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    • 1997
  • This paper presents results of experimental studies on the heat transfer and solidification of the molten metal pool with overlying coolant with boiling. The metal pool is heated from the bottom surface and coolant is injected onto the molten metal pool. As a result, the crust, which is a solidified layer, may form at the top of the molten metal pool. Heat transfer is accomplished by a conjugate mechanism, which consists of the natural convection of the molten metal pool, the conduction in the crust layer and the convective boiling heat transfer in the coolant. This work examines the crust formation and the heat transfer rate on the molten metal pool with boiling coolant. The simulant molten pool material is tin (Sn) with the melting temperature of 232$^{\circ}C$. Demineralized water is used as the working coolant. The crust layer thickness was ostensibly varied by the heated bottom surface temperature of the test section, but not much affected by the coolant injection rate. The correlation beかeon the Nusselt number and the Rayleigh number in the molten metal Pool region of this study is compared against the crust formation experiment without coolant boiling and the literature correlations. The present experimental results are higher than those from the experiment without coolant boiling, but show general agreement with the Eckert correlation, with some deviations in the high and low ends of the Rayleigh number. This discrepancy is currently attributed to concurrent rapid boiling of the coolant on top of the metal layer.

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