• Title/Summary/Keyword: Metal Powders

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Effects of the Powder Agglomeration on Vibrating Minimum Ignition Energy Measurement System for Powder (진동형 분진 최소착화에너지측정장치에서 분진 응집현상이 미치는 영향)

  • ;;;;;;M. Yamaguma;T. Kodama;W.L.Cheung
    • Journal of the Korean Society of Safety
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    • v.14 no.3
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    • pp.48-53
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    • 1999
  • It is widely recognized that Hartmann tube for measuring the minimum ignition energy(MIE) of powder. But It requires long time and operational skills for measuring. As a variety of new fine powders are being produced day by day in industry, Japen has been developing a measurement system which employs a new method to create a dust/air mixture in a miniature combustion box. In this system, by vibration, the powder is successively fed downward through a hopper made up of metal mesh, and then it is formed into a thin, certain-like, dust/air mixture. With this new apparatus, three types of powder-Lycopodium, Anthraquinone, and Polyacry-lonitrile-were tested and the data of MIE were compared with those of a conventional apparatus (the Hartmann tube). Two of them agreed satisfactory, but the other, Anthraquinone, showed quite different values. It is guessed that the agglomerations of the powder particles appear because of particle shapes, static-charge and humidity.

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Highly donor-doped $Ba_{1-x}$$La_x$Ti$O_3$ ceramics

  • Korobova N.;Wha, Soh-Dea
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2003.05a
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    • pp.374-377
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    • 2003
  • Sol-gel processing of BaTiO$_3$ ceramics doped with La(0.01-1.00 at.%) were prepared from metal barium, titanium n-butoxide and lanthanum isopropoxide. Characterization of the sol-gel-derived powder using XRD, SEM is also reported. The obtained results suggested that insulator to semiconductor transition for highly donor-doped barium titanate was closely related to the incorporation of donor into the grains and to the resultant grain size, which were significantly affected by the sinterability of BaTiO$_3$ powders and sintering conditions used.

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Densification of Metal Injection Molding Parts Made of Ball Milled W-20%Cu Powders (볼밀링한 W-20wt%Cu 분말로 제조된 금속사출성형 부품의 조밀화)

  • 김순욱;류성수;문인형
    • Journal of Powder Materials
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    • v.7 no.4
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    • pp.228-236
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    • 2000
  • An investigation was carried out on the possibility whether the ball-milling process of low energy could successfully improve the packing density and flowability for MIM application in W-20wt%Cu system. In this study, W-20wt%Cu powder mixture was prepared by ball-milling. W powder was not fractured by low mechanical impact energy used in the present work during the critical ball-milling time, but the ductile Cu powder was easily deformed to the 3 dimensional equiaxed shape, having the particle size similar to that of W powder. The ball-milled mixture of W-20wt%Cu powder had the more homogeneous distribution of each component and the higher amount of powder loading for molding than the simple mixture of W-Cu powder with an irregular shape and a different size. Accordingly, the MIM W(1.75)-20wt%Cu powder compacts were able to be sintered to the relative density of 99% by sintering at $1400^{\circ}C$ for one hour.

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Synthesis of Ultrafine Titanium Carbide Powder by Novel Thermo-Reduction Process (신 열환원 공정에 의한 초미립 티타늄 카바이드 분말 합성)

  • ;S.V. Alexandrovskii
    • Journal of Powder Materials
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    • v.10 no.6
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    • pp.390-394
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    • 2003
  • Ultra fine titanium carbide particles were synthesized by novel metallic thermo-reduction process. The vaporized TiC1$_4$+$CCl_4$ gases were reacted with liquid magnesium and the fine titanium carbide particles were then produced by combining the released titanium and carbon atoms. The vacuum treatment was followed to remove the residual phases of MgC1$_2$ and excess Mg. The stoichiometry, microstructure, fixed and carbon contents and lattice parameter were investigated in titanium carbide powders produced in various reaction parameters.

Neutron Diffraction Study of Powders Prepared by Self-propagating High Temperature Synthesis

  • Park, Yong;Kim, Y S.;Y. D. Hahn;S. H. Shim;Lee, J. S.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2000.11a
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    • pp.11-12
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    • 2000
  • Non-stoichiometric ceramics of $Ni_{x}ZnO_{1-x}Fe_{2}O_{4}$ were prepared by self-propagating high temperature synthesis reaction with various processing conditions and their stoichometric numbers were determined by neutron diffraction. The neutron diffraction patterns were measured at room temperature using monochromatic neutrons with a wave length of 0.18339 nm from a Ge(331) mocochromator at a 90 degree take off angle. The Rietveld refinement of each pattern converged to good agreement (x2=1.88-2.24). The neutron diffraction analysis revealed the final stoichiometries of the ferrites were $Ni_{0.38}Zn_{0.62}Fe_{2}O_{4}$ and $Ni_{0.33}Zn_{0.67}Fe_{2}O_{4]$, respectively. This supports that final stoichiometric number of the self-propagating high temperature synthesis product can be controlled by the processing parameters during the combustion reaction.

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A Study on the Electromagnetic Shielding Characteristics of Crash Pad Using Electrically Conductive Powders and Al-coated Glass Fiber as Filler in Automotive (전기전도성 분말과 알루미늄 코팅 유리섬유를 사용한 자동차용 크래쉬패드의 전자파 차폐 특성에 관한 연구)

  • Cho, Hong;Jeoung, Sun-Kyoung;Kim, Byeong-Woo
    • Journal of Powder Materials
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    • v.21 no.2
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    • pp.124-130
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    • 2014
  • The automotive industry is moving from the internal combustion engine to electric drive motors. Electric motors uses a high voltage system requiring the development of resources and components to shield the system. Therefore, in this study, we analyze electromagnetic interference (EMI) shielding effectiveness (SE) characteristics of an auto crash pad according to the ratio of electrically conductive materials and propylene. In order to combine good mechanical characteristics and electromagnetic shielding of the automotive crash pad, metal-coated glass fiber (MGF) manufacturing methods are introduced and compared with powder-type methods. Through this study, among MGF methods, we suggest that the chopping method is the most effective shielding method.

Three Dimensional Finite Element Analysis for Powder Forging Process (분말단조 공정의 3차원 유한요소해석)

  • 김형섭
    • Journal of Powder Materials
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    • v.3 no.2
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    • pp.104-111
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    • 1996
  • In order to obtain homogeneous and high quality products in powder compaction forging process, it is very important to control stress, strain, density and density distributions. Therefore, it is necessary to understand quantitatively the elasto-plastic deformation and densification behaviors of porous metals and metal powders. In this study, elasto-plastic finite element method using Lee-Kim's pressure dependent porous material yield function has been used for the analysis of three dimensional indenting process. The analysis predicts deformed geometry, stress, strain and density distribution and load. The calculated load is in good agreement with experimental one. The calculated results do not show axisymmetric distributions because of the edge effect. The core part which is in contact with the indentor and the outer diagonal edge part are in compressive stress states and the middle part is in tensile stress state. As a results, it can be concluded that three dimensional analysis is more realistic than axisymmetric assumption approach.

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Effect of Chamber Pressure on the Microstructure of Fe Nano Powders Synthesized by Plasma Arc Discharge Process (플라즈마 아크 방전법으로 제조된 Fe 나노분말의 미세조직에 미치는 챔버압력 영향)

  • 박우영;윤철수;김성덕;유지훈;오영우;최철진
    • Journal of Powder Materials
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    • v.11 no.4
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    • pp.328-332
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    • 2004
  • Fe nanopowders were successfully synthesized by plasma arc discharge (PAD) process using Fe rod. The influence of chamber pressure on the microstructure was investigated by means of X-ray Diffraction (XRD), Field Emission Scanning Electron Microscope (FE-SEM), Transmission Electron Microscopy (TEM) and X-ray Photoelectron Spectroscopy (XPS). The prepared particles had nearly spherical shapes and consisted of metallic cores (a-Fe) and oxide shells (Fe$_{3}$O$_{4}$), The powder size increased with increasing chamber pressure due to the higher dissolution and ejection rate of H$_2$ and gas density in the molten metal.

Formation of TiC Composite Layer on Ductile Iron by Laser Surface Modification (레이저 처리에 의한 구상흑연주철의 TiC 복합화에 관한 연구)

  • Kim, Woo-Yeol;Park, Heung-Il
    • Journal of Korea Foundry Society
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    • v.18 no.6
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    • pp.593-603
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    • 1998
  • Commercial ductile iron was coated with titanium and aluminum powders by low pressure plasma spraying and then irradiated with a $CO_2$ laser to produce anti-corrosive TiC composite layer. TiC carbides were precipitated homogeneously in a laser alloyed layer by in-situ reaction between carbon existed in the base metal and titanium with thermal sprayed coating. The formation of gas pores and brittle limited mixing zone with ledeburite microstructure in TiC composite layer were surpressed by the complementary alloying of aluminum. The hardness of TiC composite layer obtained by addition of titanium and aluminum was between 600 and 660 Hv, which was three times as high as the hardness of ferritic ductile iron. From the results of isothermal oxidation at 1123k for 24 hours in air, high temperature oxidation resistance of the TiC composite layer with aluminum was improved and doubled when compared with the TiC composite layer without aluminum.

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Highly Donor-doped LaxBa1-xTiO3 Ceramics

  • Korobova Nataly;Soh Dea-Wha
    • Transactions on Electrical and Electronic Materials
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    • v.4 no.4
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    • pp.18-21
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    • 2003
  • Sol-gel processing of $BaTiO_3$ ceramics doped with La(0.01-1.00 at. $\%$) were prepared from metal barium, titanium n-butoxide and lanthanum iso-propoxide. Characterization of the sol-gel-derived powder using XRD, SEM is also reported. The obtained results showed that insulator to semiconductor transition for highly donor-doped barium titanate was closely related to the incorporation of donor into the grains and to the resultant grain size, which were significantly affected by the sinterability of $BaTiO_3$ powders and sintering conditions used.