• Journal of Powder Materials
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• v.27 no.3
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• pp.256-267
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• 2020

Metal additive manufacturing (AM) technologies are classified into two groups according to the consolidation mechanisms and densification degrees of the as-built parts. Densified parts are obtained via a single-step process such as powder bed fusion, directed energy deposition, and sheet lamination AM technologies. Conversely, green bodies are consolidated with the aid of binder phases in multi-step processes such as binder jetting and material extrusion AM. Green-body part shapes are sustained by binder phases, which are removed for the debinding process. Chemical and/or thermal debinding processes are usually devised to enhance debinding kinetics. The pathways to final densification of the green parts are sintering and/or molten metal infiltration. With respect to innovation types, the multi-step metal AM process allows conventional powder metallurgy manufacturing to be innovated continuously. Eliminating cost/time-consuming molds, enlarged 3D design freedom, and wide material selectivity create opportunities for the industrial adoption of multi-step AM technologies. In addition, knowledge of powders and powder metallurgy fuel advances of multi-step AM technologies. In the present study, multi-step AM technologies are briefly introduced from the viewpoint of the entire manufacturing lifecycle.

• Nuclear Engineering and Technology
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• v.48 no.2
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• pp.505-517
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• 2016

The structural integrity of a dual-purpose metal cask currently under development by the Korea Radioactive Waste Agency (KORAD) was evaluated, through numerical simulations and a model test, under high-speed missile impact reflecting targeted aircraft crash conditions. The impact conditions were carefully chosen through a survey on accident cases and recommendations from literature. In the impact scenario, a missile flying horizontally hits the top side of the cask, which is freestanding on a concrete pad, with a velocity of 150 m/s. A simplified missile simulating a commercial aircraft engine was designed from an impact loade-time function available in literature. In the analyses, the dynamic behavior of the metal cask and the integrity of the containment boundary were assessed. The simulation results were compared with the test results for a 1:3 scale model. Although the dynamic behavior of the cask in the model test did not match exactly with the prediction from the numerical simulation, other structural responses, such as the acceleration and strain history during the impact, showed very good agreement. Moreover, the containment function of the cask survived the missile impact as expected from the numerical simulation. Thus, the procedure and methodology adopted in the structural numerical analyses were successfully validated.

• Nuclear Engineering and Technology
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• v.49 no.3
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• pp.541-548
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• 2017

Uranium metal used for fabrication of fuel for research reactors in India is generally produced by magnesio-thermic reduction of $UF_4$. Performance of magnesio-thermic reaction and recovery and quality of uranium largely depends on properties of $UF_4$. As ammonium diuranate (ADU) is first product in powder form in the process flow-sheet, properties of $UF_4$ depend on properties of ADU. ADU is generally produced from uranyl nitrate solution (UNS) for natural uranium metal production and from uranyl fluoride solution (UFS) for low enriched uranium metal production. In present paper, ADU has been produced via both the routes. Variation of uranium recovery and crystal structure and composition of ADU with progress in precipitation reaction has been studied with special attention on first appearance of the precipitate Further, ADU produced by two routes have been calcined to $UO_3$, then reduced to $UO_2$ and hydroflorinated to $UF_4$. Effect of two different process routes of ADU precipitation on the characteristics of ADU, $UO_3$, $UO_2$ and $UF_4$ were studied here.

• Journal of Electrochemical Science and Technology
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• v.15 no.3
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• pp.345-352
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• 2024

The synthesis of Pt nanoparticles and catalytically active materials using the electrochemical top-down approach involves dispersing Pt electrodes in an electrolyte solution containing alkali metal cations and support material powder using an alternating pulsed current. Platinum is dispersed to form particles with a predominant crystallographic orientation of Pt(100) and a particle size of approximately 7.6±1.0 nm. The dispersed platinum particles have an insignificant content of PtO_x phase (0.25±0.03 wt.%). The average formation rate was 9.7±0.5 mg cm^-2 h^-1. The nature of the support (carbon material, metal oxide, carbon-metal oxide hybrid) had almost no effect on the formation rate of the Pt nanoparticles as well as their crystallographic properties. Depending on the nature of the support material, Pt-containing catalytic materials obtained by the electrochemical top-down approach showed good functional performance in fuel cell technologies (Pt/C), catalytic oxidation of CO (Pt/Al₂O₃) and electrochemical oxidation of methanol (Pt/TiO₂-C) and ethanol (Pt/SnO₂-C).

• Proceedings of the Korean Nuclear Society Conference
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• 1997.05a
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• pp.489-494
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• 1997

A comparative transient analyses were performed for oxide and nitride cores or a large (3000 MWt), pool-type, liquid-metal-cooled reactor (LMR). The study was focused on three representative accident initiators with failure to scram : the unprotected loss-of-flow (ULOF), the unprotected transient overpower (UTOP), and the unprotected fast transient overpower (UFTOP). The margins to fuel melting and sodium boiling have been evaluated for these representative transients. The results show that there is an increase in safety margin with nitride core which maintains the physical dimensions of the oxide core.

• Proceedings of the Korean Society for Applied Microbiology Conference
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• 2003.06a
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• pp.185-191
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• 2003

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 1995.11a
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• pp.190-193
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• 1995

MCFC has been investigated for the last half centry as an alternative energy source. The operating temperature of MCFC is 650$^{\circ}C$, so it is more efficient than ocher fuel cells, and it has needed no nob metal element for the electrodes. we investigated electrochemical characteristics of separator for MCFC.

• Korean Chemical Engineering Research
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• v.44 no.3
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• pp.307-313
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• 2006

In order to improve the efficiency of methane steam reforming process, a part of the system which produces hydrogen from heavy hydrocarbon resources such as coal, we combined metal catalyst with CaO sorbent and fabricated catalyst/sorbent. To increase the porosity and the compressive strength of sorbent, carbon black and ${\alpha}-alumina$ were mixed with CaO powder during preparation. The effects of sorbent composition on the physical properties were investigated by SEM, TGA, BET, XRD, abrasion strength measuring device and adsorption-desorption instrument. Sorbent with 5 wt％ $Al_2O_3$ and 10 wt％ carbon black showed the best physical features with $7.61kg_f$ strength and 47％ $CO_2$ adsorption capability. Various metal catalysts such as Ni, Co and Fe were supported on the sorbent developed and 10 wt％ Ni/sorbent was selected for methane steam reforming process based on the result of reaction experiment. The reaction system using the catalyst/sorbent showed better $H_2$ productivity compared to the detached system with catalyst and sorbent, indicating the effectiveness of the system developed in this study.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.36 no.9
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• pp.931-935
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• 2012

In this study, we fabricate and investigate low-temperature solid oxide fuel cells with a ceramic substrate/porous metal/ceramic/porous metal structure. To realize low-temperature operation in solid oxide fuel cells, the membrane should be fabricated to have a thickness of the order of a few hundreds nanometers to minimize IR loss. Yttrium-doped barium zirconate (BYZ), a proton conductor, was used as the electrolyte. We deposited a 350-nm-thick Pt (anode) layer on a porous substrate by sputter deposition. We also deposited a 1-${\mu}m$-thick BYZ layer on the Pt anode using pulsed laser deposition (PLD). Finally, we deposited a 200-nm-thick Pt (cathode) layer on the BYZ electrolyte by sputter deposition. The open circuit voltage (OCV) is 0.806 V, and the maximum power density is 11.9 mW/$cm^2$ at $350^{\circ}C$. Even though a fully dense electrolyte is deposited via PLD, a cross-sectional transmission electron microscopy (TEM) image reveals many voids and defects.

• Corrosion Science and Technology
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• v.12 no.1
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• pp.7-11
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• 2013

High velocity oxy-fuel (HVOF) spray coating of WC-metal powder (powder) was carried out to improve the resistances of friction, wear and corrosion of magnetic bearing shaft material Inconel718 (In718) of turbo blower. A micron sized WC-metal powder (86.5% WC, 9.5% Co 4% Cr) was coated onto In718 surface using HVOF thermal spraying. During the spraying, the binder metals and alloy such as Co, Cr and Co-Cr alloy were molten and a small portion of WC particles were partially decomposed to $W_2C$ and free carbon at above its decomposition temperature of $1250^{\circ}C$. The free carbon and excessively sprayed oxygen formed carbon oxide gases, resulting a porous coating of porosity of $2.2{\pm}0.3%$. The surface hardness of substrate increased approximately three times from 400 Hv of In718 to $1260{\pm}30Hv$ of the coating The friction coefficients of the coating were approximately $0.33{\pm}0.03$ at $25^{\circ}C$ and $0.26{\pm}0.03$ at $450^{\circ}C$. These values were smaller than those of In718 substrate at both temperatures due to the lubrication from the free carbon and the cobalt oxide debris. The corrosion resistance of the coating was higher than that of In718 both in salt water of 3.5% NaCl and acid of 1 M HCl solutions, on the contrary, it was lower in base solution of 1 M NaOH. According to this study, the HVOF WC-metal powder coating is recommended for the durability improvement of magnetic bearing shaft of turbo blower.