• Title/Summary/Keyword: Melting Method

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A Study on Optimal Design of Polymer Extruder Dies by CFD (CFD를 이용한 고분자 압출기 Dies 최적설계에 관한 연구)

  • Kim, Jea-Yoel;Choi, Jin-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.6
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    • pp.585-589
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    • 2009
  • Extruder is divided to greatly three part at extrusion process. First, by hopper(Hopper) second, barrel(Barrel) with Screw that is point of extruder and third that is raw material supply wealth extrusion into dies(DIES) Part that decide shape of do product greatly divide. Hopper is role that distribute in raw material supply wealth (Feeding zone) of Screw preserving raw material in state of high quality how at extrusion process, and make distributed raw material as Screw in barrel rotates and 3 stage and inflicting heat and pressure raw material melting(Melting) state. And raw material of melting state Screw's measuring stoker(Metering zone) whereabouts anaphora do and product is completed through pipe channel of dies. Dies that is the most important as Screw in extrusion is part that is last part of melting state process of raw material and causes huge effect in quality of product. If more than design of dies happens, manufacture itself of dies is hard, but there are a lot of amount of losses accordingly. In this research, make pipe channel that raw material of melting state flows in dies can present dies basic design method through flow analysis of ideal pipe channel using CFdesign.

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A Study on the Recycling of Aluminum Chip by Vortex Melting Method (Vortex melting법에 의한 알루미늄 chip의 재활용에 관한 연구)

  • 김정호;김경민;윤의박
    • Resources Recycling
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    • v.6 no.4
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    • pp.24-30
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    • 1997
  • The recent trend of recycle of mold scrap is to make high quality secondary ingot which can be used as raw malerial undcr intensive control of scrap. In this study, recycle of aluminum chlp generated atter machinmg process of castings was performed by vortex melting melhod Vortex melting technique was adopted for chip mclting process. The condition far optimal vortcx depth was decided using water mndellng experiment varying the shape, location, rotating speed of stlircr and watcr levcl. Before melting, chips were preheated at room temperame, 200, 300, $ 400^{\circ}C$and then submerged in the mirldle of vortex. The lecovery rale depending on the temperature was examined. As a result vortex depth was influenccd only by shape and rotating speed of stirrer, and the hlghest recovery rate oI 97% was obta~nedw hcn the submerged chip was preheated at $300^{\circ}C.$

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Cr-Co removable partial denture treatment fabricated by selective laser melting: a case report (Selective Laser Melting을 이용한 코발트-크롬 가철성 국소의치의 수복 증례)

  • Yim, Ji-Hun;Shin, Soo-Yeon
    • Journal of Dental Rehabilitation and Applied Science
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    • v.37 no.1
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    • pp.39-47
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    • 2021
  • Compared to conventional method, if metal framework of removable partial denture is fabricated by selective laser melting, various laboratory works are omitted, saving time and simplifying the process. In addition, metal framework with homogeneous density can be obtained, expecting excellent mechanical properties, especially resistance to fatigue fracture. In these cases, impression were taken using conventional methods in partial edentulous patients, master casts were fabricated and scanned to obtain digital data. After designing the metal frameworks on the scanned data, removable partial dentures were fabricated using selective laser melting methods. Through these procedure, satisfactory outcomes were achieved both in functional and esthetic aspects.

Study on the Melting Point Depression of Tin Nanoparticles Manufactured by Modified Evaporation Method (수정된 증발법을 이용하여 제작된 주석 나노입자의 녹는점 강하에 관한 연구)

  • Kim, Hyun Jin;Beak, Il Kwon;Kim, Kyu Han;Jang, Seok Pil
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.8
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    • pp.695-700
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    • 2014
  • In the present study, the melting temperature depression of Sn nanoparticles manufactured using the modified evaporation method was investigated. For this purpose, a modified evaporation method with mass productivity was developed. Using the manufacturing process, Sn nanoparticles of 10 nm size was manufactured in benzyl alcohol solution to prevent oxidation. To examine the morphology and size distribution of the nanonoparticles, a transmission electron microscope was used. The melting temperature of the Sn nanoparticles was measured using a Differential scanning calorimetry (DSC) which can calculate the endothermic energy during the phase changing process and an X-ray photoelectron spectroscopy (XPS) used for observing the manufactured Sn nanoparticle compound. The melting temperature of the Sn nanoparticles was observed to be $129^{\circ}C$, which is $44^{\circ}C$ lower than that of the bulk material. Finally, the melting temperature was compared with the Gibbs Thomson and Lai's equations, which can predict the melting temperature according to the particle size. Based on the experimental results, the melting temperature of the Sn nanoparticles was found to match well with those recommended by the Lai's equation.

Cubic zirconia single crystal growth using shell by skull melting method (스컬용융법에 의한 패각을 이용한 큐빅지르코니아 단결정 성장)

  • Jung, Jin-Hwa;Yon, Seog-Joo;Seok, Jeong-Won
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.23 no.3
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    • pp.124-128
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    • 2013
  • In this research, cubic zirconia is synthesized with a refined CaO from shells as a stabilizer through Skull melting method. The proper process time and concentration are defined by Hydration reaction to produce the refined CaO after two different treatments using 0.1 mol% of HCl respectively with Cockle shell. The highest purity of CaO is reached when the shell is immersed in 1 mol% HCl. In Hydration reaction step, the pure $Ca(OH)_2$ is produced at $45^{\circ}C$ for 24 hours. The highest purity of CaO is measured when the $Ca(OH)_2$ is treated by heat at $1200^{\circ}C$ for 5 hours. The single crystals are grown through Skull melting method by adding the different contents of the refined CaO from 10 mol% to 30 mol% into $ZrO_2$. The frequency of High-frequency oscillator used for Skull melting method is 3.4 MHz. The descending speed of the single crystal is 3 mm/hour. The grown length of the single crystal is 4 cm. As a result of this study, 15 mol% of CaO has the best crystallinity.

Multi-Cellular Natural Convection in the Melt during Convection- Dominated Melting

  • Kim, Sin;Kim, Min-Chan
    • Journal of Mechanical Science and Technology
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    • v.16 no.1
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    • pp.94-101
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    • 2002
  • Convection-dominated melting in a rectangular cavity is analyzed numerically with particular attention to the multi-cellular flows in the melt. At the earlier stage of the melting, the melt region is quite similar to a cavity with high aspect rati71, where the multi-cellular natural convection appears. Numerical results show that the formation and evolution of the multiple flow cells in the melt region is approximately similar to t]tat of a single-phase flow in a tall cavity with the same aspect ratio; however, the continuous change of the melt region due to the melting affects the detailed process. Also, numerical aspects for the prediction of the detailed flow structure in the melt are discussed.

Effect of the Height Change on the Melting Heat Transfer in a Rectangular Enclosure (정사각형 단면을 갖는 용기에서 단면의 크기 변화가 융해 열전달에 미치는 영향)

  • Han, Jin Ho;Ro, Sung Tack
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.2 no.3
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    • pp.208-217
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    • 1990
  • A rectangular test section is devised by assuming two dimensional melting of a solid phase change material heated from two sides which are maintained at constant temperature and allowing a free expansion due to density difference between solid and liquid. The timewise melting shape is recorded photographically by the shadow graph method for several experimental conditions. The analysis shows that the melting process consists of four regimes. At first, the pure conduction heat transfer is dominant, and as time goes by natural convection grows and plays a role greatly. Experiments are carried out varying not only the wall temperature but height of the wall. Each effect of them on the melting process is obtained in the form of combination of dimensionless parameters, $Ste^{0.8}\;FoRa^{0.2}$. An algebraic correlation is suggested, which predicts the melted fraction well.

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An Analysis of Heat and Fluid Flow in the Laser Surface Melting with a Deformed Surface. (굴곡의 표면을 가진 금속의 레이저 용융에 대한 열 및 유체유동 해석)

  • Kim, Young-Deuk;Sim, Bok-Cheol;Kim, Woo-Seung
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.139-144
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    • 2003
  • Laser melting problems with deformed substrates are investigated by axisymmetric numerical simulations. Source-based method is used to solve the energy equation, and the momentum equations are solved in the liquid domain with SIMPLER algorithm. Using a laser beam with a top-hat heat flux distribution, this study is performed to examine the effect of surface deformation, beam power density and surface tension force on the melt pool during laser melting. Surface temperature decreases with increasing surface deformation, while surface velocity increases. It is found that surface deformation, beam power density and surface tension force have a very significant effect on heat transfer and fluid flow during laser melting.

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An Analysis of Heat and Fluid Flow in the Laser Surface Melting with a Deformed Surface (굴곡의 표면을 가진 금속의 레이저 용융에 대한 열 및 유체유동 해석)

  • Kim, Young-Deuk;Sim, Bok-Cheol;Kim, Woo-Seung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.1 s.232
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    • pp.1-8
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    • 2005
  • Laser melting problems with deformed substrates are investigated by axisymmetric numerical simulations. Source-based method is used to solve the energy equation, and the momentum equations are solved in the liquid domain with SIMPLER algorithm. Using a laser beam with a top-hat heat flux distribution, this study is performed to examine the effect of surface deformation, beam power density and surface tension force on the molten pool during laser melting. Surface temperature decreases with increasing surface deformation, while surface velocity increases. It is found that surface deformation, beam power density and surface tension force have a very significant effect on heat transfer and fluid flow during laser melting.

An Experimental Study on the Melting of Horizontal Ice - Bar Located Concentrically in the Cylinder (수평원관속에 동심으로 놓여있는 얼음 봉의 융해현상에 관한 보험적 연구)

  • Lee, Dong-Wook;Yoo, Sang-Sin
    • The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
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    • v.15 no.2
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    • pp.196-203
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    • 1986
  • The melting phenomena of horizontal cylindrical ice-bar immersed in water and air concentrically in the cylinder are experimentally investigated for the temperature range from $3.5^{\circ}C\;to\;2.5^{\circ}C$. The shapes of the melting ice-bar are recorded photographically by the shadowgraph method. The shadowgraphs of the melting ice-bar show that water adjacent to the bar flows upward for the temperature range from $3.5^{\circ}C\;to\;5.8^{\circ}C$ while above $5.8^|\circ}C$ the flow is downward direction. The local and average Nusselt numbers are obtoined with the recorded shadowgraphs and comparator. Melting shapes of the ice-bar in the air show the vortex motion in the bottom portion of the bar, whereas no vortex motion appears in the bottom portion when the bar is melted in the water.

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