DOI QR코드

DOI QR Code

An Analysis of Heat and Fluid Flow in the Laser Surface Melting with a Deformed Surface

굴곡의 표면을 가진 금속의 레이저 용융에 대한 열 및 유체유동 해석

  • 김영득 (한양대학교 대학원 기계공학과) ;
  • 심복철 (LG 실트론, 웨이퍼 연구소, 결정성장연구팀) ;
  • 김우승 (한양대학교 기계공학과)
  • Published : 2005.01.01

Abstract

Laser melting problems with deformed substrates are investigated by axisymmetric numerical simulations. Source-based method is used to solve the energy equation, and the momentum equations are solved in the liquid domain with SIMPLER algorithm. Using a laser beam with a top-hat heat flux distribution, this study is performed to examine the effect of surface deformation, beam power density and surface tension force on the molten pool during laser melting. Surface temperature decreases with increasing surface deformation, while surface velocity increases. It is found that surface deformation, beam power density and surface tension force have a very significant effect on heat transfer and fluid flow during laser melting.

Keywords

References

  1. Anthony, T. R. and Cline, H. E., 1977, 'Surface Rippling Induced by Surface Tension Gradients During Laser Surface Melting and Alloying,' J. Appl. Phys., Vol. 48, pp. 3888-3894 https://doi.org/10.1063/1.324260
  2. Srinivasan, J. and Basu, B., 1986, 'A Numerical Study of Thermocapillary Flow in a Rectangular Cavity During Laser Melting,' Int. J. Heat Mass Transfer, Vol. 24, pp. 563-573 https://doi.org/10.1016/0017-9310(86)90090-6
  3. Chan, C., Mazumdar, J. and Chen, M. M., 1984, 'Three-Dimensional Model for Convection in Laser Melted Pool,' paper presented at ICALEO-85
  4. Basu, B. and Date, A. W, 1990, 'Numerical Syudy of Steady State and Transient Laser Melting Problems-I. Characteristics of Flow Field and Heat Transfer,' Int. J. Heat Mass Transfer, Vol. 33, No.6, pp. 1149-1163 https://doi.org/10.1016/0017-9310(90)90247-R
  5. Ravindran, K., Srinivasan, J. and Marathe, A. G., 1994, 'Finite Element Study on the Role of Convection in Laser Surface Melting,' Numerical Heat Transfer, Part A, Vol. 26, pp. 601-618 https://doi.org/10.1080/10407789408956012
  6. Kim, W. S. and Sim, B. C., 1997, 'Study of Thermal Behavior and Fluid Flow during Laser Surface Heating of Alloys,' Numerical Heat Transfer, Part A, Vol. 31, pp.703-723 https://doi.org/10.1080/10407789708914060
  7. Baumgart, P., Krajnovich, D. J., Nguyen, T. A. and Tam, A. C., 1995, 'A New Laser Texturing Technique for High Performance Magnetic of Ni-P Disks,' IEEE Transactions on Magnetics, Vol. 31, No.6, pp. 2946-2951 https://doi.org/10.1109/20.490199
  8. Chen, S. C., Cahill, D. G. and Grigoropoulos, C. P., 2000, 'Melting and Surface Deformation in Pulsed Laser Surface Micromodification of Ni-P Disks,' J. Heat Transfer, Vol. 122, pp. 107-112 https://doi.org/10.1115/1.521441
  9. Willis, D. A. and Xu, X., 2000, 'Transport Phenomena and Droplet Formation During Pulsed Laser Interaction with Thin Films,' J. Heat Transfer, Vol. 122,pp. 763-770 https://doi.org/10.1115/1.1288931
  10. Iwamoto, M., Ye, M., Grigoropoulos, C. P. and Greif, R., 1998, 'Numerical Analysis of Pulsed Laser Heating for the Deformation of Metals,' Numerical Heat Transfer, Part A, Vol. 34, pp. 791-804 https://doi.org/10.1080/10407789808914016
  11. Fan, H. G., Tsai, H. L. and Na, S. J., 2001, 'Heat Transfer and Fluid Flow in a Partially or Fully Penetrated Weld Pool in Gas Tungsten Arc Welding,' Int. J. Heat Mass Transfer, Vol. 44, pp. 417-428 https://doi.org/10.1016/S0017-9310(00)00094-6
  12. Sim, B. C. and Kim, W. S., 2003, 'Melting and Dynamic-Surface Deformation in Laser Surface Heating,' Int. J. Heat Mass Transfer, submitted for publication https://doi.org/10.1016/j.ijheatmasstransfer.2004.08.032
  13. Sim, B. C., Kim, W. S. and Zebib. A., 2004, 'Axisymmetric Thermocapillary Convection in Open Cylindrical Annuli with Deforming Interfaces,' Int. J. Heat Mass Transfer, Vol. 47, pp. 5365-5373 https://doi.org/10.1016/j.ijheatmasstransfer.2004.03.031
  14. Sim, B. C., Kim, W. S. and Zebib. A., 2004, 'Dynamic Free-Surface Deformations in Axisymmetric Liquid Bridges,' Advances in Space Research, Vol. 34, pp. 1627-1634 https://doi.org/10.1016/j.asr.2004.09.003
  15. Voller, V. R. and Prakash, C., 1987, 'A Fixed Grid Numerical Modeling Methodology for Convection-Diffusion Mushy Region Phase-Change Problems,' Int. J. Heat Mass Transfer, Vol. 30, pp. 1709-1719 https://doi.org/10.1016/0017-9310(87)90317-6
  16. Swaminathan, C. R. and Voller, V. R., 1993, 'On the Enthalpy Method,' Int. J. Numerical Methods Heat Fluid Flow, Vol. 3, pp. 233-244 https://doi.org/10.1108/eb017528
  17. Pantankar, S. V., 1980, 'Numerical Heat Transfer and Fluid Flow,' Hemisphere Publishing Corp.

Cited by

  1. Investigation of gas flow characteristics in proton exchange membrane fuel cell vol.22, pp.8, 2008, https://doi.org/10.1007/s12206-008-0318-8