• 제목/요약/키워드: Melting Furnace

검색결과 197건 처리시간 0.026초

융해로용 선형 유도 전동기의 전자기적 특성 해석 (Electro-magnetical Characteristic Analysis of Linear Induction Motor for Melting Furnace)

  • 김미용;하태욱;김규탁
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 하계학술대회 논문집 B
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    • pp.852-854
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    • 2003
  • A aluminum recycling industry is one of new application of Linear Induction Motor(LIM). As the example a melting furnace. which is using LIM, to melt conductor which is chipped and scrapped is supposed for the aluminum recycling industry. So, in this paper, the LIM for melting furnace are designed. And a electro-magnetical characteristic of designed model is analyzed by 2D-FEM.

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제강 작업장내 삼차원 유동장 및 먼지농도의 수치 모사 (Numerical Simulation of 3-Dimensional Fluid Flow and Dust Concentrations in a Steel Foundry)

  • 조현호;홍미옥;조석연
    • 한국대기환경학회지
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    • 제22권1호
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    • pp.35-41
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    • 2006
  • The steel foundries with electric arc furnaces handling metal scraps have recently gained an attention as a potential source of dusts. The present study focuses on the analysis of dust emissions and removals during furnace charging and melting processes by commercial CFD software named FLUENT. A body fitted grid system consisting of 880,000 meshes was first generated by Gambit for the electric arc furnace with the capacity of 60 ton/cycle and then FLUENT was invoked to solve the corresponding NavierStokers equation for the momentum, temperature and dust concentration. The entire processes from metal charging to metal melting were simulated to investigate the unsteady behaviors of fluid flows and dust concentrations. The model simulation results showed that as the top of the electric arc furnace opened for metal charging, hot plumes bursted out from the furnace rose strongly by buoyance and escaped mostly through the main hood. Therefore, the capacity of main hoods determined the vent efficiency in the metal charging process. As the furnace was closed after the metal charging and the metal melting processes was followed, the hot flow stream stretching from the furnace to the main hood was dissipated fast and the flow from the inlet of the bottom of the left hand side to the main and monitoring hoods constituted the main stream. And there was only a slow flow in the right hand side of the furnace. Therefore, the dust concentrations were calculated higher in the left hand side of the furnace, which was consistent with observations.

퍼지 전문가 시스템을 이용한 유리 용해로 이상 감시 시스템 구축 사례 (A Fault Diagnosis System of Glass Melting furnace Using A Fuzzy Export System)

  • 문운철
    • 지능정보연구
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    • 제8권1호
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    • pp.63-74
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    • 2002
  • 본 논문에서는 용해로 이상감시를 위한 실시간 유리 용해로 운전 전문가시스템을 구축한 결과를 소개한다. 유리용해 공정에서는 운전자의 경험지식에 의해 내부의 상황을 판단하게 되고, 이는 용해로 수명과 제품의 품질에 중요한 영향을 준다 이를 전문가 시스템으로 구현하기 위하여, 먼저 기존 운전자의 지식을 취합, 분석한다. 그 후, 취합된 각 지식들의 특성에 부합하도록 이진 규칙(Crisp Rule)과 퍼지 규칙(Fuzzy Rule)으로 구분한다. 이 때, 선형 회귀분석을 통하여 퍼지 규칙의 입력을 결정함으로써 보다 정확한 운전 지식의 표현이 가능하도록 하였다. 설계된 알고리즘은 젠심(Gensym)사의 실시간 전문가 시스템 개발 툴인 G2를 사용하여 구현하였다. 제시된 퍼지 전문가 시스템은 삼성코닝(주) 수원사업장의 실제 생산 용해 공정에 직접 적용하여 그 효율성이 검증되었다.

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유리 용해로 축열실 상재 하중 증가에 따른 Rider Arch의 안전성 검토 (A Stability Study of Rider Arch under the Increased Load of Checker Brick in Regernerator of the Reformed Glass Melting Furnace)

  • 이선영;김종옥;임대영;김택남;박원규
    • 공학논문집
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    • 제2권1호
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    • pp.125-131
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    • 1997
  • 유리용해로의 축열실은 폐연소가스로 열을저장하며, 유리용해로에 유입되는 흡입공기를 예열시키는 역할을 한다. 유리용해산업에서 연료소비를 줄이기 위하여 절연법, 단열벽돌, 공기누출등이 오래 연구되었다. 또한 새로운 형태의 단열벽돌과 Rider arch가 유리용해로의 수명연장을 위하여 연구되고 있다. 본 연구는 연구대상공장의 이전설치시 유리용해로의 축열실이 5.64m에서 7.89m로 높이가 높아졌고 이에 따른 축열실 하중증가에 의하여 Rider arch가 더 높은 응력을 받게 되었다. 이런 조건에서 Rider arch의 기계적 안정성을 본 연구에서 검토하였다. 계산식에 의하면 하중증가에 따른 Rider arch의 응력은 안정한 것으로 평가되었고 Rider arch가 견딜수 있는 최대 압축응력은 163kg/$cm^2$이고, 최대전단응력은 6.37kg/$cm^2$이다.

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출탕유도전극을 이용한 용융물의 출탕방법 및 특성에 대한 연구 (A Study on the Properties and Methods of Electrode System for Tapping of Melts)

  • 문영표;최장영
    • 전기학회논문지
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    • 제65권3호
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    • pp.499-503
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    • 2016
  • For safety and economy reasons, hazardous waste including radioactive waste is desired to be converted into stable waste forms with a maximum volume reduction. High temperature melting technology using a plasma torch system can effectively treat even the non-flammable waste as desired. By far, one of the most difficult process for melting the non-flammable waste is a tapping of melts because the melting point of a residual slag in the tapping hole is high and because the viscosity of the melt increases sharply when tapping out. In case of a stationary furnace with a slant tapping port on the side of furnace, a certain amount of melts is left in the tapping hole after tapping out. Because of this, at every end of a melting cycle, the tapping hole needs to be opened by tapping device. The developed tapping device of melts based on both a guide electrode and auxiliary electrode is adequate for the application to discharge of melts except that the consumption of the guide electrode is somewhat faster than expected. Melt is collected in the water cooled vessel.

용해로의 공정상 온도상승 및 과전류에 따른 케이블의 절연저항 특성 (Characteristics of Insulation Resistance of Cable according to Temperature Rise and Over-Current for Process of the Melting Furnace)

  • 고봉석;김두현;김성철
    • 한국안전학회지
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    • 제39권2호
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    • pp.22-27
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    • 2024
  • The purpose of this study is to explore the trend in insulation resistance values according to temperature and overcurrent by conducting an investigation on the actual condition and experiments on the electrical wiring during the melting furnace process. In addition, the Arrhenius equation is used to determine whether temperatures in the furnace operating process can be applied to the actual field. In the investigation of the actual condition, the insulation resistance started to decrease seven years after replacement, even though cables in oil pump A were replaced in 2010. Both the experimental and theoretical values of the insulation resistance obtained using the Arrhenius equation decreased with an increase in temperature. Errors in insulation resistance (MΩ) values between tests and the Arrhenius equation ranged from ±2 to ±10, demonstrating a high similarity. Results revealed that when the insulation resistance cannot be measured in a manufacturing workplace (quarterly analysis), it can be estimated by partially applying the Arrhenius equation.

조선후기 산릉공역의 철물 조달과 철제품 제작 -산릉의궤를 중심으로- (A Study on the Procurement of Iron Materials and the Production of Ironwork in Constructions of Royal Tombs in the Later Joseon Period -Focused on Sanneung-uigwes-)

  • 이상명
    • 건축역사연구
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    • 제25권5호
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    • pp.27-40
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    • 2016
  • The purpose of this study was to comprehend the procurement system of iron materials and the production process of ironwork in royal tombs constructions in the later Joseon period. For this purpose, sixteen Sanneung-uigwes were analyzed. The following conclusions have been reached through the study. First, it was procuring five types of iron materials in constructions of royal tombs. Sincheol had been supplied up to the mid-18th century. On the other hand, the amount of jeongcheol was increased rapidly. Because of the procurement system of initial tools was changed from bokjeong(a kind of tribute) to self-production in the Noyaso. Second, the government stockpiles were utilized as much as possible than bokjeong to manage the limited construction period and sudden construction start. Third, before moving the site of tombs, the melting furnace was installed in the Gungisi(armament factory). The amount of the melting furnace was increased from 5 to 8 since producing the initial tools in the Noyaso. Fourth, six kinds of master artisans were worked in the field of producing ironwork. Metal worker was assigned to one person per melting furnace. Fifth, the quality of final iron materials was controlled by use. Since the 19th century, it had been produced enhanced ironwork.

소형 고철 장입재를 활용한 신속 저에너지 주철 용해 - Part I. 중주파 용해로 적용 및 사용 측면 특징 (Rapid and Low-Energy Melting of Cast Iron using Small Scrap Steel as a Charge Material - Part I. Application of Small Scrap Steel in Medium-Frequency Induction Melting Furnace and Usage Characteristics)

  • 이상환
    • 한국주조공학회지
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    • 제41권1호
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    • pp.11-15
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    • 2021
  • 주철공장의 용해 공정에 사용되는 고철 장입재는 거의 대부분 생압고철(Press Scrap)이다. 생압고철은 에너지 손실, 작업성, 안전 등 문제들을 야기할 수 있다. 생압고철 대신 파쇄고철(Shredded Scrap)을 사용함에 따라, 앞서 언급한 문제들을 해결할 수 있을 것으로 기대한다. 본 연구에서는 3t/h 중주파 유도 용해로에서 주철의 용해 시, 생압고철과 파쇄고철을 사용함에 따른 에너지 원단위(Power Basic Unit)를 비교하였다. 생압고철 대신 파쇄고철을 장입하면, 에너지 원단위가 약 15% 향상되는 것으로 확인되었다. 고철의 형상, 크기에 따른 사용 측면 특징과 제약사항을 고찰하였다.

열분해 용융소각로 내 용융로에서의 온도변화에 대한 과정론적 모델링 (A Transient Modeling of Temperature Variation in a Melting Furnace of a Pyrolysis Melting Incinerator)

  • 김봉근;양원;류태우
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2006년도 제32회 KOSCO SYMPOSIUM 논문집
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    • pp.167-171
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    • 2006
  • The previous models for thermal behavior in the melting furnace were deterministic, composed of such a form that if the initial input conditions are determined, the results would have been come out by using the basic heat equilibrium equations. But making the experiment by trusting the analysis results, the melted slag is fortuitously set often, because temperature variation of the melted slag in the reaction process is not point function but path function. So in this study, a transient model was developed and verified by comparing with the experimental results.

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