• Title/Summary/Keyword: Melt-out

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Preparation of Poly(L-lactic acid) Scaffolds by Melt Extrusion Foaming (용융 압출 발포에 의한 폴리락틱산 지지체 가공)

  • Lee Jong Rok;Kang Ho-Jong
    • Polymer(Korea)
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    • v.29 no.2
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    • pp.198-203
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    • 2005
  • Melt extrusion foaming process for the preparation of poly(L-lactic acid) (PLLA) scaffolds was carried out and the effects of foaming conditions on the pore structure of PLLA scaffolds and their mechanical properties were investigated. The porosity and mechanical properties of fabricated scaffolds were compared with the scaffolds obtained from the salt leaching method as well. It was found that the optimum pore structure was achieved when the PLLA melt was kept in extruder for the maximum decomposition time of blowing agent. In order to maintain the proper scaffolds structure, the blowing agent content should be less than $10\;wt\%$. It can be concluded that melt extrusion foaming process allows for the production of scaffold having higher mechanical properties with reasonable pore size and open cell structure for hard tissue regeneration even though it has less porosity than scaffolds made by salt leaching process.

Crosslinking Characteristics of High Density Polyethylene by Reactive Melt Processing (반응 용융 가공에 의한 고밀도 폴리에틸렌의 가교 특성 연구)

  • Lee Jong Rok;Lee Dong Gun;Hong Soon Man;Kang Ho-Jong
    • Polymer(Korea)
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    • v.29 no.4
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    • pp.385-391
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    • 2005
  • Reactive melt processing has been carried out to investigate crosslinking characteristics of high density polyethylene OTDPE) with dicummyl peroxide (DCP) and perbutyle peroxide (PBP). The increase of torque in the internal mixer indicated that the crosslinking in HDPE has been occurred by peroxides. As a result, the substantial decrease of density, melting temperature, and melt enthalpy were found while the melt viscosity increased in partially crosslinked HDPE. In the mechanical properties of partially crosslinked HDPE, the increase of maximum strength and the decrease in elongation at break were clearly noticed and these were more pronounced when PBP was applied as a crosslinking agent. It seems that the maximum strength was obtained with reactive processing temperature at $150^{circ}C$, however, the mixing time did not affect to the strength of partially crosslinked HDPE.

SiC Contaminations in Polycrystalline-Silicon Wafer Directly Grown from Si Melt for Photovoltaic Applications (실리콘 용탕으로부터 직접 제조된 태양광용 다결정 실리콘의 SiC 오염 연구)

  • Lee, Ye-Neung;Jang, Bo-Yun;Lee, Jin-Seok;Kim, Joon-Soo;Ahn, Young-Soo;Yoon, Woo-Young
    • Journal of Korea Foundry Society
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    • v.33 no.2
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    • pp.69-74
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    • 2013
  • Silicon (Si) wafer was grown by using direct growth from Si melt and contaminations of wafer during the process were investigated. In our process, BN was coated inside of all graphite parts including crucible in system to prevent carbon contamination. In addition, coated BN layer enhance the wettability, which ensures the favorable shape of grown wafer by proper flow of Si melt in casting mold. As a result, polycrystalline silicon wafer with dimension of $156{\times}156$ mm and thickness of $300{\pm}20$ um was successively obtained. There were, however, severe contaminations such as BN and SiC on surface of the as-grown wafer. While BN powders were easily removed by brushing surface, SiC could not be eliminated. As a result of BN analysis, C source for SiC was from binder contained in BN slurry. Therefore, to eliminate those C sources, additional flushing process was carried out before Si was melted. By adding 3-times flushing processes, SiC was not detected on the surface of as-grown Si wafer. Polycrystalline Si wafer directly grown from Si melt in this study can be applied for the cost-effective Si solar cells.

INTERACTION STUDIES OF CERAMIC VACUUM PLASMA SPRAYING FOR THE MELTING CRUCIBLE MATERIALS

  • Kim, Jong Hwan;Kim, Hyung Tae;Woo, Yoon Myung;Kim, Ki Hwan;Lee, Chan Bock;Fielding, R.S.
    • Nuclear Engineering and Technology
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    • v.45 no.5
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    • pp.683-688
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    • 2013
  • Candidate coating materials for re-usable metallic nuclear fuel crucibles, TaC, TiC, ZrC, $ZrO_2$, and $Y_2O_3$, were plasmasprayed onto a niobium substrate. The microstructure of the plasma-sprayed coatings and thermal cycling behavior were characterized, and U-Zr melt interaction studies were carried out. The TaC and $Y_2O_3$ coating layers had a uniform thickness, and high density with only a few small closed pores showing good consolidation, while the ZrC, TiC, and $ZrO_2$ coatings were not well consolidated with a considerable amount of porosity. Thermal cycling tests showed that the adhesion of the TiC, ZrC, and $ZrO_2$ coating layers with niobium was relatively weak compared to the TaC and $Y_2O_3$ coatings. The TaC and $Y_2O_3$ coatings had better cycling characteristics with no interconnected cracks. In the interaction studies, ZrC and $ZrO_2$ coated rods showed significant degradations after exposure to U-10 wt.% Zr melt at $1600^{\circ}C$ for 15 min., but TaC, TiC, and $Y_2O_3$ coatings showed good compatibility with U-Zr melt.

Textile Adhesion Properties of Polyurethane Hot Melt Adhesives Containing Ester Groups (에스터기를 함유한 폴리우레탄 핫멜트 접착제의 직물에 대한 접착물성)

  • RANJi, Sepideh;LEE, Myung Cheon
    • Journal of Adhesion and Interface
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    • v.19 no.3
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    • pp.118-122
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    • 2018
  • In this study, polyurethane hot melt adhesive containing ester groups was synthesized. Three kinds of chain extenders were used to find out the best chain extender. Results showed that adhesive containing 1,4-butanediol as a chain extender exhibited the highest peel strength among them. Also, it was found that there existed the optimum molecular weight of 1,4-butanediol containing adhesive for make the highest peel strength.. Moreover, hot melt adhesive containing 1,4-butanediol chain extender was applied to various kinds of textiles substrate such as cotton, polyester, and urethane coated polyester textiles to study the effects of different substrates on the peel strength and water resistance at $60^{\circ}C$. It was found that cotton substrate showed the highest peel strength and urethane coated polyester substrate showed the highest resistance on $60^{\circ}C$ water.

A Study on the Effect of Modifiers Affecting the Modification of the Al-Si Alloys (Al-Si 합금의 개량화에 미치는 각종 개량화제의 영향에 관한 연구)

  • Park, Joon-Peuo;Kim, Kyoung-Min;Cho, Soon-Hyung;Yoon, Eui-Park
    • Journal of Korea Foundry Society
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    • v.11 no.4
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    • pp.314-322
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    • 1991
  • In this study, Na, Li, Sb, Sr were added as the modifiers to improve the mechanical proper ties of Al-Si alloys and their effects were compared one another Thermal analysis was carried out to measure the degree of undercooling, that is, the basic mechanism of modifying effect. The measurements of holding time and analyses of components of Al-Si alloys were carried out to compare the fading of the modifiers. Greater degree of undercooling was measured from the modified alloy than the normal alloys. In the modified alloy, the shape of Si was changed into a fine fiber phase or a lamellar phase from the coarse plate phase. There are not modifying effect of Sb below the $1.5^{\circ}C$ /sec of cooling rate. As the cooling rate increases, similar effects appears in the non-modified alloys like the modified alloys. Na and Li were faded in short time and were difficult to control on the melt, but Sb and Sr were scarcely faded for 6 hours of holding and were easy to control on the melt. Na and Sr are the good modifiers in terms of microstructure. Sb is the best modifier, but Na, Li are the inadequate modifiers in terms of fading.

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A Study on the Crystallization Behavior of Al85Ce5Ni10 Amorphous Ribbon (Al85Ce5Ni10 비정질 리본의 결정화 거동에 관한 연구)

  • Moon, J.T.;Jo, W.M.;Shin, B.M.;Lee, Y.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.3
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    • pp.236-243
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    • 1995
  • Since amorphous alloys have been known to have better mechanical and chemical properties than crystalline alloys of the same composition, a great number of studies on the formation of Al-based amorphous alloys have been carried out actively. However, little has been obtained about the effect of Rare-Earth metal and Transition metal addition on amorphous phase formed by melt spinning method. This study included fabrication of amorphous alloy $Al_{85}Ce_5Ni_{10}$ by melt spinning methods and DTA, XRD, TEM analysis to determine crystalization behavoir. Annealing treatments were carried out in Ar atmosphere under isothermal and nonisothermal conditions. The diffraction pattern of non-heated ribbons showed broad form characteristic of glass metallic alloy. The crystallization of amorphous $Al_{85}Ce_5Ni_{10}$ takes place eutedtoidly by homogeneous formation of Al and MS-1, followed by precipitation of the $Al_{11}Ce_3$ and later $MS-1{\rightarrow}Al_3Ni$ transformation.

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Fabrication and Microstructures of Al-Pb Alloy in the Ultrasonic Vibration (초음파진동 조사장 내에서 Al-Pb계 합금의 제조 및 조직)

  • Park, Hun-Berm
    • Journal of Korea Foundry Society
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    • v.22 no.5
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    • pp.238-244
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    • 2002
  • Water and oil were completely synthesised with ultrasonic vibration energy irradiation. Pure Pb were added into Al melt during irradiated the ultrasonic vibration energy in 750. And the ultrasonic vibration energy was applied to Al-Pb melt to enhance the miscibility. Microstructural analysis, thermal analysis and X-ray diffraction analysis were carried out to evaluate the effect of the ultrasonic vibration energy on the castability and microstructural reliability. (1) Using the ultrasonic vibration energy irradiation, the complete mixing of water and oil was obtained. (2) The microstructure was refined by the application of ultrasonic vibration energy in Al-Pb alloys. (3) Relatively large Pb particles, $5{\mu}m$ were most distributed alone the grain boundaries with fine Pb particles evenly distributed in the matrix. (4) The solubility of Ph in Al-Pb alloys was increases up to 5% with the application of ultrasonic vibration energy.

A Study of 3-Dimension Plate- Elastic Foundation Interaction Analysis by Finite Element Method (판과 탄성지반의 상호작용을 고려한 3차원 유한요소해석에 관한 연구)

  • 황창규;강재순
    • Geotechnical Engineering
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    • v.8 no.1
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    • pp.7-18
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    • 1992
  • This paper is a basic study of three by finite element method. Plate and medium. Plate is discretized 4 node p melt. At the interface between plate a melt is adopted for considering plate Measured vertical displacement out by plate foundation interaction finite zion is followed as ; 1. as being interface element adopts dation interaction finite element 2. As being interface element and platefoundation interaction finite 3. As being interface element adopte Therefore, post processing that as.

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A Study on the Solidification Characteristics of 3-PLane L-Sections Castings in the Mold (삼면(三面)L-형(型) 주물(鑄物)의 주형내응고특성(鑄型內凝固特性)에 관(關)한 연구(硏究))

  • Han, Y.H.;Lee, G.W.
    • Journal of Korea Foundry Society
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    • v.5 no.4
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    • pp.283-288
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    • 1985
  • The melt of highly purified Zn was poured by top pouring process into the open green sand mold, that was made by using the 3-plane L-sections pattern. After skin was formed, the unsolified melt was poured out by rolling-over. The thicknesses of skin for each different of castings were investigated with one dimension. The results obtained and could be summerzed as follows: 1) While the 3-plant L-sections castings were solidifying in the mold, solidification blocks of different section modulus in the castings were formed, i.e. 1-dimension divergency block, 2-dimension heat divergency block, 3-dimension heat divergency block, 2-dimension heat convergency block, and 3-dimension heat convergency block. 2) When the chill plate was set up to the mold in order to change section modulus artificially, heat divergency blocks and heat convergency blocks according to the shape of chill plate were revealed.

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