• Title/Summary/Keyword: Melt processing

Search Result 240, Processing Time 0.027 seconds

Spinning of Petroleum based Isotropic Pitch by Melt-blown Method

  • Kim, Chan;Lee, Su-Hyun;Kim, Young-Min;Yang, Kap-Seung
    • Carbon letters
    • /
    • v.3 no.1
    • /
    • pp.33-38
    • /
    • 2002
  • Petroleum based isotropic pitch was spun into short fiber by melt-blown spinning technology. The processing parameters chosen were air velocity, die temperature, and throughput rate of the pitch within the ranges of experimental tolerances. The fiber diameter was reduced to $6{\mu}m$ by increases of hot air velocity, and spin die temperature. Also, the fiber diameter was strongly dependent on the throughput rate of the pitch and jet speed of hot air through the spinnerets. Even fibers with $10{\mu}m$ diameter were produced at throughput rate of $0.17g/min{\cdot}hole$ and at die temperature of $290^{\circ}C$.

  • PDF

Relationship Between Texture and Deformability in Fe-Ni Invar Alloy Strips (Fe-Ni 인바(Invar) 합금 박판의 가공성 향상을 위한 방향성 조직 제어)

  • Park, S.Y.;NamGung, J.;Kim, M.C.;Kim, S.S.;Lee, S.S.;Park, C.G.
    • Transactions of Materials Processing
    • /
    • v.15 no.8 s.89
    • /
    • pp.586-590
    • /
    • 2006
  • 42Ni-Fe Invar alloy strips were fabricated using conventional ingot casting and melt drag casting followed by rolling. Mechanical properties such as tensile strength, elongation and blanking deformability of the strips were evaluated. The properties were strongly depended on fabrication methods. Tensile strength and elongation of all strips were in the range of $40-60kg/mm^{2}$ and 26-35%, respectively, which are enough values for the manufacture of the final products. In some of the strips, however, burrs occurred at deformed surface. The properties of strips were explained in terms of microstructure such as grain size and texture formation during rolling. Additionally, strips by melt drag casting method were compared to those by conventional ingot casting.

A Study on the Mechanical Properties and Shrinkage of Thermoplastic Elastomer (열가소성 엘라스토머의 기계적 물성과 수축에 관한 연구)

  • Han, S.R.;Kim, J.H.;Jeon, S.G.;Jeong, Y.D.
    • Transactions of Materials Processing
    • /
    • v.16 no.1 s.91
    • /
    • pp.36-41
    • /
    • 2007
  • Thermoplastic elastomer(TPE) can be recycled and molded such as commercial thermoplastic. Therefore TPE has being widely applied on automobile, household and etc. in these days. This study shows the variation of mechanical properties and shrinkage on TPE moldings for variation of injection molding conditions such as injection pressure, holding pressure, melt temperature, mold temperature and etc. Mechanical properties in relation to tensile strength, hardness and shrinkage in connection with precision dimension of part are investigated. The tensile strength and shrinkage of the experimental TPEs are mainly influenced by injection pressure and melt temperature. All injection molding conditions scarcely affect on hardness. To verify the variation of tensile strength and shrinkage, morphology of TPE molding was scanned by the SEM. The morphology showed that as the melt temperature increased, the rubber particles on the TPE became smaller and widely were dispersed. This behavior of rubber particles influenced on the increase of tensile strength.

Formation of $YBa_2Cu_3O_x$ and the microstructure of melt infiltration processed YBCO superconductors

  • Kim, C.J.;Lee, D.M.;Park, H.S.;Jee, Y.A.;Hong, G.W.
    • Progress in Superconductivity
    • /
    • v.1 no.2
    • /
    • pp.89-94
    • /
    • 2000
  • A YBCO superconductor was prepared in a short time by a melt infiltration process that utilizes meting of $Ba_3Cu5O_8$ powder and the infiltration into a porous $Y_2BaCuO_5$ compact. The processing parameters such as a reaction temperature and time, and atmosphere (air and $O_2$) were controlled to establish the fabrication condition. The formation of a $YBa_2Cu_3O_x$, phase and the developed microstructure are reported.

  • PDF

Melt-Grafting of Maleimides Having Hindered Phenol Group onto Polypropylene

  • Kim, Taek-Hyeon;Lee, Nam-Gun
    • Bulletin of the Korean Chemical Society
    • /
    • v.24 no.12
    • /
    • pp.1809-1813
    • /
    • 2003
  • Monomeric antioxidant 1 was prepared by the reaction of 3,5-di-tert-butyl-4-hydroxybenzyl alcohol with N-[4-(chlorocarbonyl)phenyl]maleimide in the presence of imidazole. Monomeric antioxidant 2, bearing carbamate group, was synthesized from the reaction of 3,5-di-tert-butyl-4-hydroxybenzyl alcohol and azidomaleimide. Antioxidant 3 was prepared by the reaction of N-(4-hydroxyphenyl)maleimide and 3-(3,5-ditert-butyl-4-hydroxyphenyl) propionic chloride in the presence of triethylamine. These reactive antioxidants were grafted onto polypropylene (PP) by melt-processing with free radical initiators in a mini-max moulder. From the infrared spectra of the grafted PP, it was found that the monomeric antioxidants were grafted onto PP. IR spectroscopic methods were used for the quantitative determination of the extent of grafting of monomeric antioxidant. To optimize the reaction conditions, the influences of the concentration of DCP, monomeric antioxidant, reaction time and temperature on the extent of grafting were studied.

Effect of Si Addition on Microstructure and Magnetic Properties of Permalloy Fabricated by Melt Drag Casting (용탕인출법으로 제조한 퍼말로이 박판의 Si 함량이 미세조직 및 자성특성에 미치는 영향)

  • Lim K.M.;Kang J.S.;Park C.G.;Namkung J.;Kim M.C.
    • Transactions of Materials Processing
    • /
    • v.13 no.6 s.70
    • /
    • pp.522-527
    • /
    • 2004
  • Permalloys were successfully fabricated by melt drag casting in the present study, and their microstructure and consequent magnetic properties have been investigated as a function of Si content. In order to understand the relationship between magnetic properties and Si content, microstructure and texture were observed and phase analysis were performed by TEM. The effective permeability went through a maximum value at $2\%$ Si and then decreased with increasing Si content. Increasing Si content enlarged grain size, which resulted in improvement of permeability. However, over-added Si caused the formation of $Ni_3Fe$ order phase so that $5\%$ Si added permalloys had the smallest permeability.

Compatibilization of PC/SAN Blends via Ultrasound-irradiated Melt Mixing (초음파가 조사되는 용융 혼합에 의한 폴리카보네이트/스티렌-아크릴로니트릴 혼합물의 상용화)

  • 김형수
    • Polymer(Korea)
    • /
    • v.28 no.3
    • /
    • pp.225-231
    • /
    • 2004
  • High intensity ultrasound was irradiated to induce mechano-chemical degradation during melt processing of polycarbonate (PC) and styrene-co-acrylonitrile (SAN) in an intensive mixer. It was found that macroradicals of PC and SAM can be generated during ultrasound assisted melt processing; which, in turn, provides a useful route to achieve in-situ compatibilization for the blends of PC and SAM by their mutual coupling. Effectiveness of compatibilization was assessed by investigating phase morphology and mechanical properties of the blends. It was observed that domain size was reduced and the stability of morphology was well maintained even after annealing treatment of the blends. In audition, the enhancement of mechanical properties such as elongation at break and tensile strength was evident, which added further confirmation on the desirable feature that sonication of melt-blends is able to enhance intermolecular interaction by promoting chemical bonds between dissimilar polymers without use of any compatibilizers.

Effects of Processing Parameters on the Fabrication of in-situ Al/TiC Composites by Thermally Activated Combustion Reaction Process in an Aluminium Melt using Al-TiO2-C Powder Mixtures (알루미늄 용탕에서 Al-TiO2-C의 연소합성반응에 의한 in-situ Al/TiC 복합재료의 제조에 미치는 공정변수의 영향)

  • Kim, Hwa-Jung;Lee, Jung-Moo;Cho, Young-Hee;Kim, Jong-Jin;Kim, Su-Hyeon;Lee, Jae-Chul
    • Korean Journal of Metals and Materials
    • /
    • v.50 no.9
    • /
    • pp.677-684
    • /
    • 2012
  • A feasible way to fabricate in-situ Al/TiC composites was investigated. An elemental mixture of $Al-TiO_2-C$ pellet was directly added into an Al melt at $800-920^{\circ}C$ to form TiC by self-combustion reaction. The addition of CuO initiates the self-combustion reaction to form TiC in $1-2{\mu}m$ at the melt temperature above $850^{\circ}C$. Besides the CuO addition, a diluent element of excess Al plays a significant role in the TiC formation by forming a precursor phase, $Al_3Ti$. Processing parameters such as CuO content, the amount of excess Al and the melt temperature, have affected the combustion reaction and formation of TiC, and their influences on the microstructures of in-situ Al/TiC composites are examined.

Morphology Evolution of Poly(L-lactic acid) (PLLA), Poly(ε-caprolactone) (PCL) and Polyethylene Oxide (PEO) Ternary Blend and Their Effects on Mechanical Properties for Bio Scaffold Applications (폴리락틱산, 폴리카프로락톤, 폴리에틸렌 옥사이드 삼성분계 블렌드의 형태학적 변화와 이들이 의료용 스캐폴더의 기계적 특성에 미치는 영향)

  • Ezzati, Peyman;Ghasemi, Ismaeil;Karrabi, Mohammad;Azizi, Hamed;Fortelny, Ivan
    • Polymer(Korea)
    • /
    • v.38 no.4
    • /
    • pp.449-456
    • /
    • 2014
  • Ternary blends of poly(L-lactic acid) (PLLA), poly(${\varepsilon}$-caprolactone) (PCL) and polyethylene oxide (PEO) were produced with different concentrations of components via melt blending. By leaching the PEO from the samples by water, porous materials were obtained with potential application for bio scaffolds. Sample porosity was evaluated by calculating the ratio of porous scaffold density (${\rho}^*$) to the non-porous material density (${\rho}_s$). Highest porosity (51.42%) was related to the samples containing 50 wt%. of PEO. Scanning electron microscopy (SEM) studies showed the best porosity resulted by decreasing PLLA/PCL ratio at constant concentration of PEO. Crystallization behavior of the ternary blend samples was studied using differential scanning calorimetry (DSC). Results revealed that the crystallinity of PLLA was improved by addition of PEO and PCL to the samples. The porosity plays a key role in governing the compression properties. Mechanical properties are presented by Gibson-Ashby model.