• Macromolecular Research
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• 제10권4호
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• pp.187-193
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• 2002

Several methods have been used to synthesize polymer-clay nanocomposites. In-situ polymerization with clay belongs to a classical way to develop nano-structured materials, while melt intercalation is being recognized as another useful approach due to its versatility and environmentally benign character. In this research, we prepared polymer-clay nanocomposites based on the poly (methyl methacrylate) and organically modified montmorillonite via two-stage sonication process. According to the unique mode of power ultrasonic wave, the sonication during processing led to enhanced breakup of the clay agglomerates and reduction in size of the dispersed phase. Optimum conditions to form stable exfoliated nanocomposites were studied for various compositions and conditions. It was found that a novel attempt carried out in this study yielded further improvement in the mechanical performance of the nanocomposites compared to those produced by the conventional melt mixing process, as revealed by DMA, XRD and TEM. And rheological properties of nanocomposites were measured by ARES. As a result, sonicated PMMA-clay nanocomposites exhibits enhanced properties such as storage modulus and thermal stability than that of neat PMMA.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• 제22권10호
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• pp.860-863
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• 2009

YBCO bulks with fine $Y_2BaCuO_5$(Y211) particles have been prepared by the top-seed modified powder melting process method, Solid-Liquid Melt Growth(SLMG), with $Y_2O_3$, $BaCuO_2$ and CuO mixing precursor. By using $Y_2O_3$ instead of $Y_2BaCuO_5$ as precursor, the processing became to be simpler and cheaper than the current powder melting process. The microstructures, trapped field and critical current density of the various conditioned YBCO bulks have been analyzed and the effect of Pt additive was studied. The different trapped magnetic field values of the several samples have been explained in the viewpoint of their microstructures. The fabrication of large-sized YBCO single domain has been conducted.

• Polymer(Korea)
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• 제32권2호
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• pp.178-182
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• 2008

Cellulose diacetate (CDA) and calcium carbonate ($CaCO_3$) biodegradable composites were prepared by melt mixing in a twin screw extruder and their physical properties were examined. In the melt processing, triacetine and epoxidized soybean oil were added to the composites as a plasticizer and lubricant, respectively. The optimal conditions for the preparation of the biodegradable composites were determined. Acetic acids ($CH_3COOH$) were made by pyrolysis acetyl group ($-OC (O)CH_3$) of CDA and TA in melt processing. Increasing the amount of $CaCO_3$ in the composites resulted in further enhancement of the $CH_3COOH$ absorption effects. The tensile strength and elongation were decreased, and Young's modulus and $T_g$ value increased with increasing amount of $CaCO_3$.

• Bulletin of the Korean Chemical Society
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• 제31권9호
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• pp.2637-2643
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• 2010

In order to develop a new line injection system for spin draw yarn (FD SDY) fibers, the effect of various parameters in extrusion and melt line conditions on the dispersion and distribution of $TiO_2$ particles within FD PET fibers was investigated. As a result, the dispersibility of $TiO_2$ particles in a PET matrix is found to depend on the particle size and its surface characteristics. Surface modification of $TiO_2$ by dimethyl polysiloxane resulted in the improved dispersibility and affinity of $TiO_2$ particles in the PET matrix. Especially, residence time, mixing temperature, and mixing shear rate in the new line injection system under the SDY spinning process were very important parameters to minimize the agglomeration of $TiO_2$ particles. The FD SDY prepared by the new line injection system was superior to those using the polymerization process and the conventional masterbatch chip dosing process in the color-L and color-b values of the fibers.

• Macromolecular Research
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• 제9권3호
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• pp.150-156
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• 2001

Polystyrenes(PS) were grafted onto polypropylene(PP) in the PP solution by ultrasonic irradiation-initiated polymerization of styrene. The resulting products consisted of mixtures of homopolymers and PP-PS copolymer because of the homopolymerization of styrene itself and copolymerization with PP. The dependency of the designated polymerization on sonication times was investigated to monitor the evolution lion of the copolymerization. Formation of the PP-PS copolymer was confirmed by FTIR analysis of the reaction products after a proper separation procedure of free PS and PP-PS copolymer. It was found that the tendency for the formation of PP-PS copolymer was closely related with the phase behavior of the PP/styrene mixture which was also influenced by sonication time. In order to verify the effectiveness of the PP-PS copolymer as a compatibilizer for PP/PS blend, melt mixing of PP/PS/PP-PS was performed in a batch mixer. During the mixing, the average torque was higher for the blend containing PP-PS copolymer influencing compatibilization. In accordance with the results from FRIR analysis and torque measurement, the PS domain size remarkably decreased in the PP/PS/PP-PS blend.

• Transactions of the Korean Society of Mechanical Engineers B
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• 제29권4호
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• pp.512-518
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• 2005

Polymeric fibers with nanometer-scale diameters are produced by electrospinning. When the electrical forces at the surface of a polymer solution or melt overcome the surface tension then electrospinning occurs. Polycarbonate has been electrospun. Electrospun fibers are observed by scanning electron microscopy and transmission electron microscopy. The surface morphology of e-spun fiber has been studied by many variables that are involved in different polymer concentrations, solvent mixing ratios and ambient parameters. The average diameters of the electrospun fibers range from 200 nm to 4,570 nm when the PC concentration is decreasing from 15.5\;wt{\%}\;to\;25\;wt{\%}.$ The higher concentration of the polymer solution makes the fibers thicker due to preventing the fiber stretching. With respect evaporation effects, the solvent mixing ratios cause significant changes of the fiber size distribution. As a matter of fact the fiber diameter steadily increases with increasing amount of DMF until the solvent mixture is at THF:DMF ratio of 60:40.

• Polymer(Korea)
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• 제28권6호
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• pp.468-477
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• 2004

The polymer blends of waste poly(vinyl chloride) (RPVC) and waste polyethylene (RPE) were prepared by melt mixing. Various ethylene-vinyl acetate copolymers (EVA) and ethylene-methacrylic acid Na salt copolymer (ionomer) were used as compatibilizer. Their morphologies and mechanical properties were evaluated as a funtion of mixing sequence and time. EVA with high vinyl acetate contents showed a rapid increment of tensile properties when small amount was added. Tensile properties of the blends were gradually increased with the addition of ionomer. Morphologies of RPVC/RPE blends were analyzed by scanning electron microscopy. FT-IR data showed that EVA was a good compatibilizer in RPVC/RPE blend compared to ionomer. Mechanical properties of the blends were highly enhanced when RPVC and compatibilizer were mixed and first RPE was added later.

• Polymer(Korea)
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• 제30권6호
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• pp.492-497
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• 2006

The epoxy composites are prepared with mixing temperature of epoxy/montmorillonite (MMT) melt master batch and the dielectric properties of the composites are also compared with intercalation of MMT. The exfoliation mainly occurrs iii the low content of MMT composites, while in the composites with high content of MMT the interspacing distance increases as the mixing temperature of epoxy/MMT master batch is increased. Class transition temperature of the composite which the MMT are effectively exfoliated is increased with the appropriate postcuring condition. Since the orientation polarization of dipoles in the epoxy molecules is restricted by the clay nanolayers exfoliated, the dielectric constant and dielectric loss of the composites are reduced. Furthermore, the dielectric properties could be improved by controling the mixing temperature and time of epoxy/MMT master batch as well as postcuring condition.

• Elastomers and Composites
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• 제45권2호
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• pp.80-86
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• 2010

Carbon nanotubes (CNTs) exhibit excellent mechanical, electrical, and magnetic properties as well as nanometer scale diameter and high aspect ratio, which make them an ideal reinforcing agent for high strength polymer composites. The functionalized CNTs are believed to be very promising in the fields such as preparation of functional and composite materials. CNT-Polymer composites are expected to have good processability characteristics of the polymer and excellent functional properties of the CNTs. However, since CNTs usually form stabilized bundles due to Van der Waals interactions, are extremely difficult to disperse and align in a polymer matrix. The biggest issues in the preparation of CNT-reinforced composites reside in efficient dispersion of CNTs into a polymer matrix, and the alignment and control of the CNTs in the matrix. There are several methods for the dispersion of nanotubes in the polymer matrix such as solution mixing, bulk mixing, melt mixing, in-situ polymerization and chemical functionalization of the carbon nanotubes, etc. These methods and preparation of high performance CNT-polymer composites are described in this review.

• Polymer(Korea)
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• 제38권3호
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• pp.286-292
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• 2014

The rheology of highly concentrated polymer bonded explosive (PBX) simulant was studied. An energy material, polyethylene plastomer (Exact$^{TM}$) having similar properties to poly(BAMO-AMMO) was selected as a binder. Dechlorane with similar properties to RDX (Research Department eXplosive) was chosen as a filler. Mixing behavior in a batch melt mixer was investigated. During mixing a large amount of heat of viscous dissipation was generated and a continuous decrease in torque was observed when the filler content was above 70 v%. It was believed due to wall slip phenomena. From the SEM images, the fillers were well dispersed and the effect of mixing condition affected slightly on the dispersion. Owing to distinct shear thinning behavior of the suspensions, measuring viscosity of highly filled suspensions was possible in a high shear rate capillary rheometer though it was impossible even in a low shear rate plateplate rheometer.