• Title/Summary/Keyword: Melt mixing

Search Result 144, Processing Time 0.03 seconds

Preparation and Characterization of Polypropylene/Montmorillionite Nanocomposites (폴리프로필렌/몬모릴로나이트 나노복합체의 제조 및 물성)

  • Lee Sang-Uk;Oh In-Hwan;Lee Jae Heung;Choi Kil-Yeong;Lee Sung-Goo
    • Polymer(Korea)
    • /
    • v.29 no.3
    • /
    • pp.271-276
    • /
    • 2005
  • Polypropylene (PP)/montmorillonite (MMT) nanocomposites were prepared by melt mixing methods. MMT modified by dimethyl hydrogenated tallow 2-ethylhexyl ammonium (Cloisite 15A) was used. Polyolefine oligomer with telechelic OH groups was used as a compatibilizer. The degree of dispersion of MMT in the nanocomposites was measured by X-ray diffractometer and transmission electron microscope (TEM) images. MMT was well exfoliated when the contents of compatibilizer was 25 phr. The thermal stability that observed by thermogravimetric analysis (TGA) increased with the contents of MMT increased up to 5 phr. The complex viscosities and storage moduli of PP nanocomposites enhanced as the contents of compatibilizer decreased and those of MMT increased.

Preparation of Silver/Polystyrene Nanocomposites by Radical Polymerization Using Silver Carbamate Complex (은 카바메이트 복합체를 이용한 라디칼 중합에 의한 은/폴리스티렌 나노복합체의 제조)

  • Park, Heon-Su;Park, Hyung-Seok;Gong, Myoung-Seon
    • Polymer(Korea)
    • /
    • v.34 no.2
    • /
    • pp.144-149
    • /
    • 2010
  • Ag/polystyrene(PS) nanocomposites were prepared by in situ reduction of silver 2-ethylhexylcarbamate (Ag-CB) complex and follwing radical polymerization only by heating at 110 $^{\circ}C$. In contrast to this conventional heating method, the microwave irradiation afforded well-dispersed silver nanoparticles(NPs) in styrene monomer without polymerization. The synthesis of Ag NPs proceeded uniformly throughout the reaction vessel only under microwave irradiation, completing the reaction simultaneously in the whole reaction solution. Successive polymerization of the monomer containing the resultant NPs has successfully produced a hybrid of the silver NPs dispersed in PS matrix. Ag/PS (0.1/100) nanocomposites were prepared successfully by melt-mixing process using Ag/PS(4.0/100) as a master-batch. UV-VIS spectroscopy, TEM, and X-ray diffraction techniques were used to investigate the process of formation of Ag/PS nanocomposites.

A Study on the Stress Ratio effect of Metal Matrix Composites on Fatigue Crack Growth Behavior (금속기복합재료의 피로균열성장거동에 대한 응력비 영향에 관한 연구)

  • Choi, Yong-Bum;Huh, Sun-Chul;Yoon, Han-Ki;Park, Won-Jo
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
    • /
    • 2002.05a
    • /
    • pp.155-160
    • /
    • 2002
  • Metal matrix composites had generated a lot of interest in recent times because of significant in specific properties. It was also highlighted as the materials of frontier industry because strength, heat-resistant, corrosion-resistant, wear-resistant were superiored. In this study the strength properties of $Al_{18}B_4O_{33}/AC4CH$ were represented mixing the binder of $Al_2O_3$ and $TiO_2$. It was also fabricated by squeeze casting. $Al_{18}B_4O_{33}/AC4CH$ was fabricated at the melt temperature of $760^{\circ}C$ the perform temperature of $700^{\circ}C$ and mold temperature of $200^{\circ}C$ under the pressure of 83.4MPa and observed SEM. Fatigue crack growth rate tests on compact tension specimen(half-size) of thickness 12.5mm were conducted by using sinusoidal waveform. Compact tension specimens(half-size) were used and fatigue crack growth rate da/dN and stress intensity factor range ${\Delta}K$ were analyzed concerning to the R value of 0.1 and 0.05. In order to find out the value of ${\Delta}K$, load amplitude constant method was applied by the standard fatigue testing method describes in ASTM E647-95a. As the results of this study, Fatigue crack growth rate increased with in creasing the load ratio, Consequently, At equivalent stress intensity factors, the fatigue crack growth rates in MMC were faster than those of AC4CH alloy. then the fatigue life and the fatigue crack growth rate was investigated using scanning election microscopy(SEM)

  • PDF

Blends containing two thermotropic liquid crystalline polymers: Effects of transesterification on miscibility and rheology

  • Hsieh, Tsung-Tang;Carlos Tiu;Hsieh, Kuo-Huang;George P. Simon
    • Korea-Australia Rheology Journal
    • /
    • v.11 no.3
    • /
    • pp.255-263
    • /
    • 1999
  • Blends of two thermotropic liquid crystalline polymers, HX2000 and Vectra A950, were prepared by melt blending. Effects of transesterification on these blends are investigated by comparing properties of the blends with and without the addition of an inhibitor, in terms of blend miscibility and rheology. Both the uninhibited and inhibited blends are found to be largely immiscible with very limited miscibility in HX2000-rich phase. No strong evidence indicates the occurrence of transesterification in the blends in the solid state. Dynamic rheological behaviour, such as shear storage modulus (G') and shear loss modulus (G") as a function of frequency, of the blends are interpreted by a three-zone model. HX2000 shows terminal-zone and plateau-zone behaviour, whilst Vectra A950 shows plateau-zone and transition-zone behaviour. The un- inhibited blends show plateau-zone behaviour up to 50% Vectra A950 content and the inhibited blends show plateau-zone behaviour up to 60% Vectra A950 content. Compositional dependence of the complex viscosities of the uninhibited and inhibited blends displayed positive deviations from additivity, which is a characteristic feature for the immiscible thermoplastic blends. When under steady shear, both the uninhibited and inhibited blends show shear thinning behaviour and their viscosities decrease monotonically with the addition of Vectra A950. Compositional dependence of the steady shear viscosities of the two sets of blends displayed negative deviations from additivity and the uninhibited blends were more viscous than the inhibited blends for the full composition range. Although limited agreement with the Cox-Merz rule is found for the inhibited blends, these two sets of blends, in general, do not follow the rule due to their liquid crystalline order and two-phase morphology. Despite being immiscible blends, transesterification, such as polymerization, in the blends might occur during the rheological characterization, supported by the facts that uninhibited blends show HX2000-dominant behaviour at lower Vectra A950 content and are more viscous than the inhibited blends. The addition of transesterification inhibitor in such blends is advised if only physical mixing is desired.ired.

  • PDF

Preparation and Sound Insulation Properties of Thermoplastic Elastomer Composites with CaCO3 Filler (탄산칼슘 분말을 충진시킨 열가소성 탄성체 복합재의 제조 및 차음 특성)

  • Choi, Jung-Woo;Hwang, Yeon
    • Korean Journal of Materials Research
    • /
    • v.20 no.9
    • /
    • pp.467-471
    • /
    • 2010
  • Composites of ceramic powders and an elastomer-based matrix were prepared by mixing $CaCO_3$ powders with polyethylene and polypropylene elastomers, and their mechanical and sound insulation properties were measured. $CaCO_3$ powders with 0.7 ${\mu}m$ and 35 ${\mu}m$ particle size were added to elastomers up to 80 wt%. Scanning electron microscopy photographs showed uniform distribution of the $CaCO_3$ powders in the matrix. While density and surface hardness increased, melt index, tensile strength and elongation of the composites decreased as the amount of added $CaCO_3$ powders increased. As more $CaCO_3$ powders were added sound transmission loss of the composites increased owing to the increase of density. Addition of 0.7 ${\mu}m$ sized $CaCO_3$ powders resulted in a slightly higher transmission loss than the addition of 35 ${\mu}m$ sized powders because of the increased interface area between the elastomer matrix and the $CaCO_3$ powders. Composites with a polyethylene matrix showed higher transmission loss than those with a polypropylene matrix because the tensile strength and hardness of the polyethylene-based composites were low and their elongation was high.

Rheology and Curing of Hydroxyl Terminated Polybutadiene/(Sugar or Calcium Carbonate) Suspension (Hydroxyl Terminated Polybutadiene/(설탕 또는 탄산칼슘) 현탁계의 유변물성 및 경화특성)

  • Lee, Sangmook;Hong, In-Kwon;Lee, Jae Wook;Jeong, Won Bok
    • Polymer(Korea)
    • /
    • v.38 no.4
    • /
    • pp.417-424
    • /
    • 2014
  • Reactivity and rheological behavior of highly concentrated polymer bonded explosives (PBX) simulant was studied. As a binder, thermosetting hydroxyl terminated polybutadiene (HTPB) was used. By using bimodal $CaCO_3$ (size ratio 10:1) and sugar particles (size ratio 25:1) as fillers, maximum 75 v% filling was possible during melt mixing. The relative viscosities of bimodal suspension were much lower than those of unimodal one and showed minimum values at 0.25 of fine particle fraction. In curing experiment, as curing temperature increased, the time of initiation and completeness of curing reaction became shortened, the torque kept low, and the change of internal temperature decreased.

Study on the Biodegradable Aliphatic Polyester(V): Thermal and Mechanical Properties of Copolyesterethylene/LDPE Blend (생분해성 지방족 폴리에스테르에 관한 연구(V) : Copolyesterethylene/LDPE 블렌드의 열적 성질 및 기계적 성질)

  • Park, Tae-Wook;Kang, Bye-Jung;Kim, Yong-Joo;Lee, Chi-Giu
    • Applied Chemistry for Engineering
    • /
    • v.5 no.6
    • /
    • pp.1068-1077
    • /
    • 1994
  • Blend samples of biodegradable copolyesterethylene(CPEE) with LDPE were prepared by melt-mixing through 0 to 100% per 10% interval for studying of common use of biodegradable polymer. Miscibility behavior of blend samples has been studied by observing the melting temperature change, melting enthalpy, cold crystallization temperature and crystallization enthalpy using differential scanning calorimetry. It was shown that 10~30% blend composition of CPEE had the partial miscibility from the results of thermal analysis. Valuable compatibility has been observed in all blend composition except the samples of 30~80% CPEE component from results of mechanical properties. Morphology of blends has been observed with scanning electron microscopy. Biodegrability of CPEE/LDPE blends has been evaluated by measuring the change of weight after the inoculation with specific microorganism.

  • PDF

Mechanism on the Synthesis of Titanium Carbide by SHS (Self-Propagating High-Temperature Synthesis) Method (자체반응열 고온합성법에 의한 탄화티타늄 합성에 관한 메카니즘)

  • Ha, Ho;Hwang, Gyu-Min;Han, Hee-Dong
    • Journal of the Korean Ceramic Society
    • /
    • v.31 no.11
    • /
    • pp.1249-1258
    • /
    • 1994
  • Titanium carbide was synthesized by reacting the prepared titanium powder and carbon black using SHS method sustains the reaction spontaneously, utilizing heat generated by the exothermic reaction itself. In this process, the effect of the particle size of titanium powder on combustion temperature and combustion wave velocity was investigated. By controlling combustion temperature and combustion wave velocity via mixing Ti and C powder with TiC, the reaction kinetics of TiC formation by SHS method was considered. Without reference to the change of combustion temperature and combustion wave velocity, TiC was easily synthesized by combustion reaction. As the particle size of titanium powder was bigger, or, as the amount of added diluent(TiC) increased, combustion temperature and combustion wave velocity were found to be decreased. The formation of TiC by combustion reaction in the Ti-C system seems to occur via two different mechanisms. At the beginning of the reaction, when the combustion temperatures were higher than 2551 K, the reaction was considered to be controlled by the rate of dissolution of carbon into a titanium melt with an apparent activation energy of 148 kJ/mol. For combustion temperatures less than 2551 K, it was considered to be controlled by the atomic diffusion rate of carbon through a TiC layer with an apparent activation energy of 355 kJ/mol. The average particle size of the synthesized titanium carbide was smaller than that of the starting material(Ti).

  • PDF

Gold functionalized-graphene oxide-reinforced acrylonitrile butadiene rubber nanocomposites for piezoresistive and piezoelectric applications

  • Mensah, Bismark;Kumar, Dinesh;Lee, Gi-Bbeum;Won, Joohye;Gupta, Kailash Chandra;Nah, Changwoon
    • Carbon letters
    • /
    • v.25
    • /
    • pp.1-13
    • /
    • 2018
  • Gold functionalized graphene oxide (GOAu) nanoparticles were reinforced in acrylonitrile-butadiene rubbers (NBR) via solution and melt mixing methods. The synthesized NBR-GOAu nanocomposites have shown significant improvements in their rate of curing, mechanical strength, thermal stability and electrical properties. The homogeneous dispersion of GOAu nanoparticles in NBR has been considered responsible for the enhanced thermal conductivity, thermal stability, and mechanical properties of NBR nanocomposites. In addition, the NBR-GOAu nanocomposites were able to show a decreasing trend in their dielectric constant (${\varepsilon}^{\prime}$) and electrical resistance on straining within a range of 10-70%. The decreasing trend in ${\varepsilon}^{\prime}$ is attributed to the decrease in electrode and interfacial polarization on straining the nanocomposites. The decreasing trend in electrical resistance in the nanocomposites is likely due to the attachment of Au nanoparticles to the surface of GO sheets which act as electrical interconnects. The Au nanoparticles have been proposed to function as ball rollers in-between GO nanosheets to improve their sliding on each other and to improve contacts with neighboring GO nanosheets, especially on straining the nanocomposites. The NBR-GOAu nanocomposites have exhibited piezoelectric gauge factor (${GF_{\varepsilon}}^{\prime}$) of ~0.5, and piezo-resistive gauge factor ($GF_R$) of ~0.9 which clearly indicated that GOAu reinforced NBR nanocomposites are potentially useful in fabrication of structural, high temperature responsive, and stretchable strain-sensitive sensors.

Preparation of Highly Tough Ethylene Vinyl Acetate (EVA) Heterogeneous Cation Exchange Membranes and Their Properties of Desalination

  • Kim, In Sik;Ko, Dae Young;Canlier, Ali;Hwang, Taek Sung
    • Korean Chemical Engineering Research
    • /
    • v.56 no.3
    • /
    • pp.361-369
    • /
    • 2018
  • A manufacturing method has been devised to prepare novel heterogeneous cation exchange membranes by mixing ethylene vinyl acetate (EVA) copolymers with a commercial cation exchange resin. Optimum material characteristics, mixture ratios and manufacturing conditions have been worked out for achieving favorable membrane performance. Ion exchange capacity, electrical resistance, water uptake, swelling ratio and tensile strength properties were measured. SEM analysis was used to monitor morphology. Effects of vinyl acetate (VA) content, melt index (MI) and ion exchange resin content on properties of heterogeneous cation exchange membranes have been discussed. An application test was carried out by mounting a selected membrane in a membrane capacitive deionization (MCDI) system to investigate its desalination capability. 0.92 meq/g of ion exchange capacity, $8.7{\Omega}.cm^2$ of electrical resistance, $40kgf/cm^2$ of tensile strength, 19% of swelling ratio, 42% of water uptake, and 56.4% salt removal rate were achieved at best. VA content plays a leading role on the extent of physical properties and performance; however, MI is important for having uniform distribution of resin grains and achieving better ionic conductivity. Overall, manufacturing cost has been suppressed to 5-10% of that of homogeneous ion exchange membranes.