• 제목/요약/키워드: Melt Layer

검색결과 172건 처리시간 0.022초

열연사상 압연시 스케일 결함발생에 미치는 산화피막 두께의 영향 (The Effect of Oxide Layer Thickness to the Scale Defects Generation during Hot finish Rolling)

  • 민경준
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.412-422
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    • 1999
  • Scale defects generated on the strip surface in a tandem finishing mill line are collected from the strip trapped among the production mills by freezing the growing scale on the strip by the melt glass coating and shutting down the line simultaneously. The samples observed of its cross sectional figure showed the process of scale defect formation where the defects are formed at the base metal surface by thicker oxidized scale during each rolling passes. The properties of the oxidized layer growth both at rolling and inter-rolling are detected down sized rolling test simulating carefully the rolling condition of the production line. The thickness of the oxidized layer at each rolling pass are simulated numerically. The critical scale thickness to avoid the defect formation is determined through the expression of mutual relation between oxidized layer thickness and the lanks of the strip called quality for the scale defects. The scale growth of scale less than the critical thickness and also to keep the bulk temperature tuning the water flow rate and cooling time appropriately. Two units of Inerstand Cooler are designed and settled among the first three stands in the production line. Two units of scale defect is counted from the recoiled strip and the results showed distinct decrease of the defects comparing to the conventionaly rolled products.

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염화암모늄 수용액 응고시에 Mush 층에서 성분적 대류의 선형안정성 (Linear Stability of Compositional Convection in a Mushy Layer during Solidification of Ammonium Chloride Solution)

  • 황인국
    • Korean Chemical Engineering Research
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    • 제50권1호
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    • pp.61-65
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    • 2012
  • 이성분 용융액의 시간의존형 응고계에서 mush 층의 대류발생을 선형 안정성 이론으로 해석하였다. 본 연구에서는 근공융물 mush 층을 다공성 블록으로 가정한 단순화된 모델에 전파이론을 적용하여 대류발생 임계조건을 구하였다. 본 연구 모델에서는 기존의 실험결과 및 mush층 위의 액체층을 포함하여 고려한 이론적 연구의 결과보다 더 높은 임계 Rayleigh 수가 얻어졌다. mush 층의 윗 경계면에 일정압력(투과)조건을 적용하는 경우가 비투과조건에 비해 임계 Rayleigh 수를 더 작게 하며 염화암모늄 수용액의 응고실험결과와 더 근접한 것으로 조사되었다.

Al 1050 합금에 과공정 Al-Si 합금의 레이저 클래딩에서 평균출력의 영향에 대한 연구 (Effects of Average Power on Laser Cladding of Hypereutectic Al-Si Alloy on Al 1050 Alloy)

  • 이형근
    • Journal of Welding and Joining
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    • 제29권2호
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    • pp.88-93
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    • 2011
  • This study produced hypereutectic Al-Si clad layer on 1050 Al alloy by a novel laser cladding method. Pure Si powder was mixed with organic binder to make fluid paste which could be screen-printed on the 1050 Al alloy plate. Pulsed Nd:YAG laser was irradiated on the Si paste layer to melt and alloy with Al substrate. Different laser power of 99 W, 179 W and 261 W, was used to see the difference of the microstructure, composition and hardness of the clad layers. When laser power of 179 W was used, the clad layer had overall Si content of 38wt% and composed of fine primary Si particles and fine eutectic phase. At laser power of 261 W, the clad layer had overall Si content of 24wt% and composed of mainly fine eutectic phase. Vickers hardness of HV176.7 and HV150.3 on the clad layer was obtained at laser power of 179 W and 261 W, respectively.

이중 고온용융 압출 성형된 이중 방출능을 가지는 제형의 개발 (Development of Pharmaceutical Dosage Forms with Biphasic Drug Release using Double-Melt Extrusion Technology)

  • 김동욱;강진양;강창민;박준범
    • 한국산학기술학회논문지
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    • 제17권9호
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    • pp.228-234
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    • 2016
  • 본 이 연구의 목적은 이중 고온용융 압출법을 이용하여 기존의 방법으로 가지기 어려운 이상성의 약물방출 양상을 가지는 제형을 개발하는 것이다. 이 고온용융 압출물은 동회전 능을 가지는 두 개의 스크류가 장착된 압출기를 이용하여 제조되었다. Hydroxpropylmethylcellulose(HPMC) 같은 상대적으로 유리전이 온도가 높은 고분자를 이용하여 1차로 고온용융 압출물이 제조되었고, 이 1차 압출물과 상대적으로 유리전이 온도가 낮은 HPMC-AS(Acceate succinate)나 PEO(polyethlene oxide)를 이용하여 2차로 고온용융 압출물이 제조되었다. 또한 이중 고온용융 압출물과의 비교시험을 위해 같은 조성과 같은 조건하에서 일반적인 한 번의 고온용융 압출물도 제조되었다. 시차주사 열량계를 통해 물리적인 성질이 평가되었고, 미국약전의 제 1법에 따라 $37{\pm}0.5^{\circ}C$와 100 rpm의 조건에서 약물방출 시험이 진행되었으며 그 약물방출은 유사성인자($f_2$)를 이용하여 평가되었다. 시차주사 열량계 결과는 이부프로펜의 결정성이 이중 고온용융 압출법에서나 한번 고온용융 압출법 모두에서 무정형으로 변화된 것을 확인할 수 있었으며, 용출시험에서는 이중 고온용융 압출법에서 더욱 더 이상적인 이부프로펜의 방출을 인공위액(pH 1.2)에서 2시간, 0차 방출을 인공장액(pH 6.8)에서 6시간 동안 확인할 수 있었다. 빠른방출이 요구되는 글리메피라이드의 경우는 이중 고온용융 압출물에서는 60분에 80% 이상의 빠른 약물 방출을 보인 반면, 한번 고온용융 압출물에서는 약물방출이 HPMC와의 상호작용 때문에 느려져서 기준을 만족하지 못했다. 유사성 인자($f_2$) 값도 28.5로 매우 다른 방출을 보여주고 있음이 통계적으로 확인되었다. 이상의 결과들을 종합해 볼 때, 이중 고온용융 압출법은 완건성이 좋은 또 원하는 약물방출을 얻을 수 있는 방법이라 할 수 있다.

Al-9Si-0.3Mg 주조용 합금에서 Sludge 형성이 금형소착 반응층 두께에 미치는 영향 (Effect of Sludge Formation on the Thickness of Die Soldering Reaction Layer in Al-9Si-0.3Mg Casting Alloy)

  • 김헌주
    • 한국주조공학회지
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    • 제30권2호
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    • pp.76-82
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    • 2010
  • Effect of reaction time and sludge formation on the thickness of die soldering reaction layer has been studied in Al-9Si-0.3Mg casting alloy. Ternary ${\alpha}_{bcc}-Al_8Fe_2Si$ and ${\alpha}_{hcp}-Al_8Fe_2Si$ intermetallic compounds formed at the interface of SKD61 tool steel by interaction diffusion of Al, Fe and Si atoms after 0.5hr and 6hr immersion time, respectively. Binary ${\eta}-Fe_2Al_5$ additionally formed at the interface of SKD61 tool steel after 10hr immersion time. Thickness of soldering reaction layer in die surface increased as immersion time increased from 0.5hr to 24hr. Sludge formation was ascertained in the samples which were immersed in the melts more than 10hr. Reaction of die soldering after sludge formation was more accelerated than that of before sludge formation due to a decrease in Fe content, followed by higher diffusion rate of Al in the melt by sludge formation.

열전달 및 물질전달을 이용한 공극 발열도로에서의 융설 해석에 대한 이론적 연구 (Theoretical Study on Snow Melting Process on Porous Pavement System by using Heat and Mass Transfer)

  • 윤태영
    • 한국도로학회논문집
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    • 제17권5호
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    • pp.1-10
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    • 2015
  • PURPOSES : A finite difference model considering snow melting process on porous asphalt pavement was derived on the basis of heat transfer and mass transfer theories. The derived model can be applied to predict the region where black-ice develops, as well as to predict temperature profile of pavement systems where a de-icing system is installed. In addition, the model can be used to determined the minimum energy required to melt the ice formed on the pavement. METHODS : The snow on the porous asphalt pavement, whose porosity must be considered in thermal analysis, is divided into several layers such as dry snow layer, saturated snow layer, water+pavement surface, pavement surface, and sublayer. The mass balance and heat balance equations are derived to describe conductive, convective, radiative, and latent transfer of heat and mass in each layer. The finite differential method is used to implement the derived equations, boundary conditions, and the testing method to determine the thermal properties are suggested for each layer. RESULTS: The finite differential equations that describe the icing and deicing on pavements are derived, and we have presented them in our work. The framework to develop a temperature-forecasting model is successfully created. CONCLUSIONS : We conclude by successfully creating framework for the finite difference model based on the heat and mass transfer theories. To complete implementation, laboratory tests required to be performed.

GaN-on-Si 기술을 위한 탄화텅스텐 버퍼층의 성장에 관한 연구 (Investigation on the Growth of Tungsten Carbide Layer as a Buffer for GaN-on-Si Technology)

  • 조성민;최정훈;최성국;조영지;이석환;장지호
    • 한국전기전자재료학회논문지
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    • 제30권1호
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    • pp.1-6
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    • 2017
  • Tungsten carbide (WC) has been suggested as a new buffer layer for the GaN-on-Si technology. We have investigated and optimized the sputtering condition of WC layer on the Si-substrate. We confirmed the suppression of the Si melt-back phenomenon. In addition, surface energy of WC/Si layer was measured to confirm the possibility as a buffer layer for GaN growth. We found that the surface energy(${\gamma}=82.46mJ/cm^2$) of WC layer is very similar to that of sapphire substrate(${\gamma}=82.71mJ/cm^2$). We grow GaN layer on the WC buffer by using gas-source MBE, and confirm that it is available to grow a single crystalline GaN layer.

STS316L 분말의 레이저 클래딩층 특성에 관한 연구 (A Study on Characteristics of Laser Cladding Layer of STS316L)

  • 홍성무;오재용;김동섭;장승철;신보성
    • 마이크로전자및패키징학회지
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    • 제24권3호
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    • pp.53-56
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    • 2017
  • Laser cladding is a technique for forming beads by melt-sintering with a laser while directly feeding metal powder onto the base material through nozzles. This technique, which is applied in laser surface treatment technology, is useful for repairing broken or worn parts by allowing selective formation of the surface layer of the base metal material. In this paper, laser cladding process was performed on STS316L powder using high power continuous wave laser with IR wavelength and the cladding characteristics according to process conditions were experimentally analyzed.

융제법에 의한 Mn-Zn Ferrite 단결정성장에 관한 연구 (Crystal Growth of Mn-Zn Ferrite form High-Temperature Solutions)

  • 이성국;오근호;강원호
    • 한국세라믹학회지
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    • 제24권5호
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    • pp.461-469
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    • 1987
  • Single crystals of Mn-Zn Ferrite were grown by slow cooling method using Na2B4O7 as flux agent. The effects of flux content and cooling rate on the types of crystals, and the relation between supersaturation and growth mechanism were studied. As a result, the types of grown crystals occurred as plate, hopper and octahedral crystals. The occurrence of these crystal types was dependent on flux content. The habit was found to correlate with the growth rate and supersaturation. The lateral growth of a dendritic crystal is related to the twin layer. The growth of crystals from borax melts mainly occurred by the layer-spreading growth following corner and edge nucleation caused by high supersaturation in the melt. Especially, the plate crystals were produced on top of the melts. The hopper and octahedral crystals occurred at lower supersaturation than the plate crystals.

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