• Title/Summary/Keyword: Mechanism of Burr

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Micro Drilling using 2-directional Vibration in a Plane (양방향 평면진동을 이용한 미세구멍가공)

  • Kim, Gi Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.4
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    • pp.38-43
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    • 2010
  • By generating 2-directional vibration in a xy plane of workpiece table, a newly developed micro drilling using 2-directional vibration was carried out. The vibration was produced by applying sinusoidal voltages to the orthogonally arranged piezoelectric materials built in the workpiece excitation table. Through the micro-drilling experiments using poly-carbonate and brass material, it was found that micro drilling using 2-directional vibration in a workpiece table could be an efficient method to enhance the form accuracy of machined workpiece by suppressing burr formation at both entry and exit region. A higher form accuracy could be obtained by increasing stiffness of feeding mechanism, decrease of geometric tolerance of combining jig, and development of high performance excitation table which generates amplified vibration at higher frequency.

Precision Machining Characteristics in Ball-end Milling of Sculptured Surfaces (볼 엔드밀에 의한 자유곡면의 정밀가공특성)

  • 김병희
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.78-87
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    • 2001
  • This paper deals with the study on the cutting characteristics in ball-end milling process. First of all, the effects of the geometric cutting conditions such as the cutting speed, feedrates and the path interval on the surface integrity were evaluat-ed by the analytical and the experimental approaches. Secondly, the cutting mechanism model was developed to predict the cutting force accurately. It is possible for the proposed model to predict the shape error, estimate system stability and build the reliable adaptive control system. A large amount of experimental set are performed to show the validities of the proposed theories and to investigate the effect of cutting geometry such as rubbing effects, burr effects and etc.

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Burr Hole Drainage : Could Be Another Treatment Option for Cerebrospinal Fluid Leakage after Unidentified Dural Tear during Spinal Surgery?

  • Huh, Jisoon
    • Journal of Korean Neurosurgical Society
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    • v.53 no.1
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    • pp.59-61
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    • 2013
  • Authors report a rare case of acute intracranial subdural and intraventricular hemorrhage that were caused by intracranial hypotension resulted from cerebrospinal fluid leakage through an unidentified dural tear site during spinal surgery. The initial brain computed tomography image showed acute hemorrhages combined with preexisting asymptomatic chronic subdural hemorrhage. One burr hole was made over the right parietal skull to drain intracranial hemorrhages and subsequent drainage of cerebrospinal fluid induced by closure of the durotomy site. Among various methods to treat cerebrospinal fluid leakage through unidentified dural injury site, primary repair and spinal subarachnoid drainage are well known treatment options. The brain imaging study to diagnose intracranial hemorrhage should be taken before selecting the treatment method, especially for spinal subarachnoid drainage. Similar mechanism to its spinal counterpart, cranial cerebrospinal fluid drainage has not been mentioned in previous article and could be another treatment option to seal off an unidentified dural tear in particular case of drainage of intracranial hemorrhage is needed.

Design of High frequency Vibration Mechanism with PZT actuator for Ultraprecision Laser Machining (압전구동기를 이용한 초정밀레이저 가공의 고주파진동 장치설계)

  • Kim, Hyun-Uk;Hwang, Dong-Hyun;Park, Jong-Kweon;Cho, Sung-Hak;Lee, Moon-G.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.419-425
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    • 2010
  • To machine the micro hole, laser machining system is widely used, however, the system cannot fabricate the micro hole with high aspect ratio and good surface finish. To break the obstacles, the high frequency vibration mechanism with PZT (Piezoelectric Transducers) is proposed in this paper. The mechanism will vibrate the laser beam in vertical direction so that the aspect ratio and surface finish may be higher than the conventional. The mechanism vibrates the eyepiece of laser optics. In addition to the benefits, the mechanism enables us to have high precision and flexibility. It decreases burr and debris during machining. And it is able to machine various materials of workpiece. This research include high frequency and large travel range of the proposed mechanism. The PZT motion of mechanism and analysis on the sensitivity of design parameters are extracted from a finite element method (FEM) simulation. In the analysis, the target vibration mode without parasitic motion is designated to have the target frequency and high amplitude.

The Assessing Comparative Study for Statistical Process Control of Software Reliability Model Based on Rayleigh and Burr Type (Rayleigh형과 Burr형 NHPP 소프트웨어 신뢰모형에 관한 통계적 공정관리 접근방법 비교연구)

  • Kim, Hee Cheul
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.10 no.2
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    • pp.1-11
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    • 2014
  • Software reliability in the software development process is an important issue. Software process improvement helps in finishing with reliable software product. In this field, SPC (Statistical process control) is a method of process management through application of statistical analysis, which involves and includes the defining, measuring, controlling, and improving of the processes. The proposed process involves evaluation of the parameter of the mean value function and hence the values of the mean value function at various inter failure times to develop relevant time control chart. In this paper, was proposed a control mechanism, based on time between failures observations using Rayleigh and Burr distribution property, which is based on Non Homogeneous Poisson Process (NHPP). In this study, the proposed model is reliable in terms of hazard function, because it is more efficient in this area can be used as an alternative to the existing model. Through this study, software developers are considered by the various intended functions, prior knowledge of the software to identify failure modes to feed to some extent shall be able to help.

Development of Ultra-precision Ultrasonic Surface Machining Device Using Cyclic Elliptical Cutting Motion of a Couple of Piezoelectric Material (압전소자의 미세회전운동을 이용한 초정밀 초음파 표면가공기 개발)

  • Kim, Gi-Dae;Loh, Byung-Gook;Kim, Jeong-Su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.3
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    • pp.29-35
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    • 2006
  • Various types of elliptical motions are generated by PZT mechanism which is composed of two parallel piezoelectric actuators. Elliptical vibration cutting(EVC) is obtained by attaching single crystal diamond cutting tool to the mechanism, and V-grooving for Brass and Aluminum is carried out by applying the EVC. It is experimentally observed that the cutting force in the process of the EVC reduces compared to the ordinary non-vibration cutting, which is due to the decrease of undeformed chip thickness and frictional force between the tool and chip. Ultrasonic elliptical vibration cutting(UEVC) suppresses burr formation and decreases cutting force still more, so UEVC makes it possible to enhance the shape accuracy of machined surface.

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Analysis and Experiment of Ultrasonic Vibration Mechanism using PZT Actuator for Precision Laser Machining (압전구동기를 이용한 정밀 가공용 초음파 진동장치 해석 및 실험)

  • Kim, Woo-Jin;Jeon, Yong-Ho;Cho, Sung-Hak
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.12
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    • pp.1347-1352
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    • 2011
  • Recently, as the aged population grows around the world, many medical instruments, devices, and their fabrication processes are developing. Among the devices, a drug delivery stent is a good example for precision machining. Conventional drug delivery stent has problem of the remaining polymer because the drug is coated on the surface with it. If the drug is impregnated into the micro hole array on the stent surface, the polymer can be perfectly eliminated. Micro sized holes are generally fabricated by laser machining however, the fabricated holes do not have an enough aspect ratio to contain the drug or a good surface finish to deliver the stend to blood vessel tissue. To overcome these problems, we propose a vibration-assisted machining mechanism with PZT (Piezoelectric Transducers) for abrication of micro sized holes better. The results indicated that the burr size can be significantly decreased with vibration assisted in nanosecond pulse laser drilling test.

Evaluation of Punching Process Variables Influencing Micro Via-hole Quality of LTCC Green Sheet (LTCC 기판의 미세 비아홀 펀칭 중 공정 변수의 영향 평가)

  • Baek S. W.;Rhim S. H.;Oh S. I.
    • Transactions of Materials Processing
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    • v.14 no.3 s.75
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    • pp.277-281
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    • 2005
  • LTCC(Low temperature co-fired ceramic) is being recognized as a significant packaging material of electrical devices for the advantages such as relatively low temperature being needed for process, low conductor resistance and high printing resolution. In the process of LTCC electrical devices, the punched via-hole quality is one of the most important factors on the performance of the device. However, its mechanism is very complicated and optimization of the process seems difficult. In this paper, to clarify the process, via-hole punching experiments were carried out and the punched holes were examined in terms of their burr formation. The effects of thickness of PET sheet, ceramic sheet and punch-to- die clearance on via-hole quality were also discussed. Optimum process conditions are proposed and a factor $\kappa$ is introduced to express effect of the process variables.

On Cutting Characteristics Change of Low Temperature Cooling Tool -Cutting Characteristics of Cage Motor Rotor- (저온냉각공구의 절삭특성 변화 -모타 회전자의절삭특성-)

  • 김순채
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.37-43
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    • 1995
  • The cutting process of cage motor rotor require high precision and good roughness, the surface roughness fo cutting face is very important factor with effect on the magnetic flux density of cage motor rotor. The paper describes a cause of decrease in the cutting force and roughness on low temperature cooling tool by means of analysis on the mechanism of force system at cutting condition and experimental findings. The main results as compared with the room temperature cutting are as follow : 1) The cutting resistance decreased due to low temperature cooling tool. 2) The surface roughness decreased due to low temperature cooling tool. 3) The low temperature cooling tool effected machinability of the cutting direction in machined surface. 4) The low temperature cooling decreased burr of corner in feed direction.

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A Study of Micro Machining Using Ultra Precision Machine (초정밀 가공기 제작을 통한 미세가공에 관한 연구)

  • 김석원;김상기;정우섭;이채문;이득우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.97-100
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    • 2004
  • In recent years, a demand for micro-structure machining is increasing by the development of information and optics industries. Micro machining technology is in general well known in the field of lithograghy. However, the requirement of producing micro machine and/or micro mechanism with metal materials will be increased since a variety of workpiece configurations can be easily made. In this paper, ultra precision machine is developed to obtain micro groove and mirror surface using single crystal diamond tool. According to the cutting experiment, no burr was found at the edge of V-grooves, and the surface roughness of copper is about 1~3nm Ra. It is verified that ultra precision machine is effective to high precision machining.

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