• Title/Summary/Keyword: Mechanical transmission

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The Study on Correction Factor of a Small Scale Reverberation Chamber to Estimate Transmission Loss (소형 잔향실의 확산 음장 보정 계수 측정 연구)

  • Kim, Tae Min;Kim, Da Rae;Kim, Jeung Tae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.960-965
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    • 2014
  • Transmission loss of specimen is calculated by measuring energy of incident and transmission and using reverberant room of large size. But normal measurement of transmission loss has trouble because it is actually demanded that large area and specimen of certain size is satisfied with condition of diffused sound field. Especially, in case of mechanical component, interested frequency band is mid-frequency band between 500 ~ 2k Hz, and it is used to be available to minimize a reverberation chamber under conditions satisfying acoustic one because production of specimen for transmission loss measurement has limit. But, as in semi-reverberation room, it is difficult to satisfy condition of diffuse sound field and modification factor is applied to complement that. Correction factor when measuring transmission loss using semi-reverberation chamber is required accuracy because it works as main factor determining reliability of reuslts on transmission loss. In this study, it is analyzed that an effect on correction factor based on varying materials and sizes of specimens in order to deduction of it. Also It is confirmed that applied by elicited correction factor with actual railway vehicle's floor has reliability.

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A Study on the Structural Integrity Assessment of the Output Housing in Transmissions of a Tracked Vehicle (궤도차량 변속기 출력 하우징의 구조건전성 평가에 대한 연구)

  • Jung, Jae-Woong;Lee, Hee-Won;Moon, Tae-Sang;Gwon, Jun-Sik
    • Journal of the Korea Institute of Military Science and Technology
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    • v.18 no.1
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    • pp.8-14
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    • 2015
  • Transmission of a tracked vehicle designed for multiple functions such as steering, gear-shifting, and braking is a core component of heavy vehicle to which the power is transferred based on combined technology of various gears, bearing, and fluid machineries. Robustness and durability of transmission, however, have been issued due to a large number of driving units and sub-components inside its body. Particularly, transmission housing is important structure which supports the transmission, and is made of aluminum alloy. Thus, structural robustness against such mechanical loading or vibration must be attained. Structural reliability evaluation through FEM analysis can save time and cost of the actual tests. In this study, structural evaluation is conducted on output housing of transmission, which is core component of tracked vehicle, using the simulation program. In addition, transmission dynamo test is performed to evaluate structural robustness of the output housing against the vibration which can be produced during the transmission operation.

DEVELOPMENT OF AN OPTIMIZATION TECHNIQUE OF A WARM SHRINK FITTING PROCESS FOR AN AUTOMOTIVE TRANSMISSION PARTS

  • Kim, H.Y.;Kim, C.;Bae, W.B.
    • International Journal of Automotive Technology
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    • v.7 no.7
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    • pp.847-852
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    • 2006
  • A fitting process carried out in the automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that applies heat in the outer diameter of a gear to a suitable range under the tempering temperature and assembles the gear and the shaft made larger than the inner radius of the gear. Its stress depends on the yield strength of a gear. Press fitting is a method that generally squeezes gear toward that of a shaft at room temperature by a press. Another method heats warmly gear and safely squeezes it toward that of a shaft. A warm shrink fitting process for an automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by the process produced dimensional change in both outer diameter and profile of the gear so that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of a warm shrink fitting process in which design parameters such as contact pressure according to fitting interference between outer diameter of a shaft and inner diameter of a gear, fitting temperature, and profile tolerance of gear are involved. In this study, an closed form equation to predict the contact pressure and fitting load was proposed in order to develop an optimization technique of a warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, thermal-structural coupled field analysis. Actual loads measured in the field have a good agreement with the results obtained from theoretical and finite element analysis and also the expanded amounts of the outer diameters of the gears have a good agreement with the results.

Effect of Powerlock Inner Ring Shape, Bolt-fastening Force, and Friction on Power Transmission Performance (파워록 형상 및 마찰이 동력전달 성능에 미치는 영향 분석)

  • Kim, Dae Rae;Jang, Yeon-Hui;Jang, Myung-Geun;Park, Jin-Ah;Kim, Jong-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.3
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    • pp.241-249
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    • 2017
  • A powerlock is used to transmit torque between two shafts, to protect important equipment from overloads, and to compensate for the misalignment of assembled shafts. In this study, the effect of the shapes of the inner rings, bolt-fastening force, and friction on power transmission performance of powerlocks is investigated. Finite element analysis and experiments were conducted for two cases, and the analysis results were validated. Analyses were carried out for inner rings of various shapes and for various values of bolt-fastening force and friction coefficient. The main factors that affect the torque transmission performance were investigated based on the analysis results.

Effect of D-Range Neutral Control of Automatic Transmission on LA-4 Mode Fuel Economy (정지구간에서 자동변속기 D단 중립 제어가 LA-4 모드 주행 연비에 미치는 영향)

  • Wi, Hyo-Seong;Jung, Youn-Sik;Park, Jin-Il;Park, Kyoung-Seok;Lee, Jong-Hwa
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.1
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    • pp.19-23
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    • 2009
  • This paper focuses on vehicle fuel economy improvement using D-Range neutral control of automatic transmission. The system objected to reducing of fuel consumption during idle. Usually, turbine of conventional auto transmission is mechanically linked to wheel during idling condition. Therefore speed ratio of torque converter is zero for that period. This causes needless power loss by the torque converter slip. To improve this inefficiency automobile makers develops electronically-controlled D-range neutral control system. The D-range neutral control system minimizes slip on the torque converter by shifting gear to a neutral position during vehicle stoped with D-range gear position. However there's insufficient study about the effect of D-range neutral control system on vehicle fuel economy. In this paper, researches are performed on effect of D-range neutral control system on vehicle fuel economy by experiment with two different vehicle. And it is also estimated the effect on vehicle fuel economy using computer simulation. As a result, 1.8% of LA-4 mode fuel economy improvement can be achieved in a vehicle by D-range neutral control system.

Electric Fuel Sender Apparatus for the Vehicles Using CPW Transmission Line (CPW 전송선을 이용한 전자식 자동차용 연료 센더 장치)

  • Son Tae-Ho
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.17 no.4 s.107
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    • pp.380-386
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    • 2006
  • Electric fuel sender fur the vehicle fuel gauge system was designed and fabricated based on the CPW(Co-Planer Waveguide) transmission line theory. It is applied on this system that characteristic impedance of RF transmission line can be varied by the surrounded material of the line. By the characteristic impedance owing the level of gasoline or diesel fuel in vehicle fuel tank, CPW line has corresponding reflected signal as much as changed impedance. Detected signal is amplified, and delivered to fuel indicator into cluster unit on dash board. Conventional floating mechanical buoy level gauge has several defects as low reliability and high break down rate by mechanical operation, and has not good linearity for the fuel level difference. CPW line with electric circuits are constructed on 1.6 mm thickness epoxy substrate, and measurement shows that this system has more accurate level and better linearity than conventional mechanical system. New electric fuel sender which has good productivity with long lifetime and low-in-cost by the SMT chip assembling could be replaced this system with conventional floating buoy system.

Research for a Development of the Test Equipment for Transmission Error of the Planetary Gear Carrier Pack (유성기캐리어팩 전달오차 측정 장비 개발에 관한 연구)

  • Lee, Hyun Ku;Do, Jong Gu;Yoo, Dong Kyu;Won, Kwang Min;Chung, Si Deuk;Lee, Tae Hwi
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.04a
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    • pp.348-349
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    • 2014
  • In general, there has been a lot of research concerned about the gear noise known to be proportional to gear transmission error for external gears likewise spur, helical gear, and hypoid gears. But, In the case of planetary gear set, gear noise study is insufficient because of the difficulty of designing, manufacturing, and understanding of the its mechanical system. This study is aimed to develop the transmission error measurement equipment for the planetary gear sets used in the automatic transmission. By comparing the results of the transmission error and noise objectively, user could select the optimized planetary gear set which has quiet noise level before manufacturing the automatic transmission.

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Research for a Development of the Test Equipment for Transmission Error of the Planetary Gear Carrier Pack (유성기어 캐리어팩 전달오차 측정 장비 개발에 관한 연구)

  • Lee, Hyun Ku;Do, Jong Gu;Hong, Sa Man;Yoo, Dong Kyu;Won, Kwang Min;Chae, Geum Muk;Lee, Tae Hwi
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.7
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    • pp.549-554
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    • 2014
  • In general, there has been a lot of research concerned about the gear noise known to be proportional to gear transmission error for external gears likewise spur, helical gear, and hypoid gears. But, In the case of planetary gear set, gear noise study is insufficient because of the difficulty of designing, manufacturing, and understanding of its mechanical system. This study is aimed to develop the transmission error measurement equipment for the planetary gear sets used in the automatic transmission. By comparing the results of the transmission error and noise objectively, user could select the optimized planetary gear set which has quiet noise level before manufacturing the automatic transmission.

A Study on Accelerated Life Evaluation Method of Component for Automatic Transmission (자동변속기 구성품의 가속수명평가 방법에 관한 연구)

  • Lim, Hongsoo;Cho, Byungchul;Kim, Yunkyoo;Lee, Heeyong;Kim, Jaehoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.2
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    • pp.250-256
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    • 2017
  • Automatic transmission(A/T) is one of a car's core components. The durability of A/T has an effect on the durability of the car. The input shaft of A/T passes the power directly from the engine, so the durability of the input shaft for A/T is likewise vital. In this study, the test method of the input shaft is considered and the load spectrum of A/T is analyzed to secure durability of the input shaft. The shape parameter, T-N curve of the input shaft torsional fatigue test are obtained for life evaluation and analysis. Results of this study can be used to get the basic background of the durability test for A/T components.