• Title/Summary/Keyword: Mechanical test method

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A Study on the Mechanical Method of Observing Winding Behavior by Charging and Discharging of Type II High Pressure Hydrogen Storage Tank (Type II 고압수소저장용기의 충전과 방출에 의한 권선 거동 관찰의 기계적 방법에 관한 연구)

  • KIM, SEUNGHWAN;HAN, JINMOOK;LEE, SUNGHEE;JUNG, YOUNGGUAN
    • Transactions of the Korean hydrogen and new energy society
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    • v.33 no.2
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    • pp.158-163
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    • 2022
  • The test method on the Type II high-pressure hydrogen storage tanks made of the metal wire hoop winding is a complex and high risk. Also closeup on the tank being test is difficult. In this study, we studied a mechanical test method for a high-pressure hydrogen tanks. This method must be simple, risk-free and possible to observe the change in microscopic behavior of a metal wire on a liner. As the results, it was possible to observe the microscopic behavior on the metal wire by the mechanical test method. Also, a simple and risk-free test was possible compared to the conventional test method for high pressure hydrogen tanks.

Development of accelerated life test method for mechanical components using Weibull-IPL(Inverse Power Law) model (와이블-역승법을 이용한 기계류부품의 가속시험 방법 개발)

  • Lee, Geun-Ho;Kim, Hyoung-Eui;Kang, Bo-Sik
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.445-450
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    • 2003
  • This study was performed 10 develop the accelerated life test method using Weibull-IPL(Inverse Power Law) model for mechanical components. Weibull-IPL model is concerned with determining the assurance life with confidence level and the accelerated life test time From the relation of weibull distribution factors and confidence limit, the testing times on the no number of failure acceptance criteria arc determined. The mechanical components generally represent wear and fatigue characteristics as a failure mode. IPL based on the cumulative damage theory is applied effectively the mechanical components to reduce the testing time and to achieve the accelerating test conditions. As the actual application example, accelerated life test method of agricultural tractor transmission was described. Life distribution of agricultural tractor transmission was supposed to follow Weibull distribution and life test time was calculated under the conditions of average life (MTBF) 3,000 hours and 90% confidence level for one test sample. According to IPL, because test time call be shorten in case increase test load test time could be reduced by 482 hours when we put the load 1.1 times of rated load than 0.73 times of rated load that is equivalent load calculated by load spectrum of the agricultural tractor. This time, acceleration coefficient was 11.7.

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Experimental Study on Tensile Test Method of Pipe with Jig (파이프의 지그 삽입 인장시험법에 대한 실험적 연구)

  • Park, Jin-Gun;Song, Hyun-Jung;Jin, Da-Jeong;Kim, Ji-Hoon;Cho, Hae-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.5
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    • pp.28-33
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    • 2022
  • A pipe is a hollow, long-form part that is primarily used to transport fluids, such as liquids or gases. Pipes are used in a range of applications in different fields from mechanical purposes to architecture and electrical uses. Despite the significance owing to various usability of pipes, few studies have been conducted using the physical property test method. The tensile test is widely used as a method to check the physical properties of the pipe. The existing pipe tension test contains the possibility to cause errors, which are fractures outside the gauge distance and cross-sectional deformation of the pipe. In this study, a novel pipe tension test method using a jig is presented and pipes with various materials are tested. It is expected that the proposed method can reduce errors that occur in conventional pipes and also obtain more accurate values to enable more efficient testing.

Analysis of Engine Operation Condition by Using Coastdown Test under Gear Engaged Condition (기어 물림 상태의 타행 주행 저항을 이용한 엔진 운전 조건의 분석)

  • Shim, Beom-Joo;Park, Kyoung-Suk;Park, Jun-Su;Min, Byeong-Du
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.6
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    • pp.61-66
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    • 2012
  • Conventional method to transform vehicle driving condition to engine operation mode is to use vehicle road load under neutral gear and mechanical efficiency of drivetrain. But this method requires additional measurement of efficiency of drivetrain on a test rig. And this measurement is normally done at fixed speed and thus estimated accuracy of engine operation mode is not considered to be high enough. This study suggests new method to calculate engine operation mode for prescribed driving mode such as NEDC using vehicle coastdown test under gear engaged condition without measurement of mechanical efficiency of drivetrain. Coastdown test was done under neutral and gear engaged condition for comparison and also trial to extract mechanical loss of drivetrain was carried out. Calculated engine torque by conventional and newly suggested method was compared with actually measured torque of a vehicle on a chassis dynamometer during NEDC. Newly suggested method showed slightly higher accuracy of accumulated brake work during NEDC.

A Study on the Evaluation Method of Mechanical Properties by Ball Indentation Method (압입법을 이용한 재료 물성치 평가 기법에 관한 연구)

  • Seok, Chang-Seong;Kim, Jeong-Pyo;Song, Seong-Jin;Kim, Hun-Mo;Kim, Jae-Won;Kim, Su-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.12
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    • pp.1903-1910
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    • 2001
  • The BI(Ball Indentation) method has a potential to assess the mechanical properties and to replace conventional fracture tests. In this study, the BI test system has been developed to evaluate material properties. Tensile tests, fracture toughness tests, hardness tests and BI tests were performed by the system using four classes of thermally aged specimens. The results of the BI tests were in good agreement with fracture characteristics from a standard fracture test method.

Thermal and Mechanical Properties of Electro-Slag Cast Steel for Hot Working Tools

  • Moon Young Hoon;Kang Boo Hyun;Van Tyne Chester J.
    • Journal of Mechanical Science and Technology
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    • v.19 no.2
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    • pp.496-504
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    • 2005
  • The thermal and mechanical properties of an electro-slag cast steel of a similar chemical composition with an AISI-6F2 steel are investigated and compared with a forged AISI-6F2 steel. AISI-6F2 is a hot-working tool steel. Electro-slag casting (ESC) is a method of producing ingots in a water-cooled metal mold by the heat generated in an electrically conductive slag when current passes through a consumable electrode. The ESC method provides the possibility of producing material for the high quality hot-working tools and ingots directly into a desirable shape. In the present study, the thermal and mechanical properties of yield strength, tensile strength, hardness, impact toughness, wear resistance, thermal fatigue resistance, and thermal shock resistance for electro-slag cast and forged steel are experimentally measured for both annealed and quenched and tempered heat treatment conditions. It has been found that the electro-slag cast steel has comparable thermal and mechanical properties to the forged steel.

A study on the Evaluation of Material Degradation of 1Cr-1Mo-0.25V Steel using Ball Indentation Method (압입법을 이용한 1Cr-1Mo-0.25V강의 열화도 평가에 관한 연구)

  • Seok, Chang-Sung;Kim, Jeong-Pyo;Ahn, Ha-Neul
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.4
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    • pp.151-159
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    • 2001
  • As huge energy transfer systems like a nuclear power plant, steam power plant and petrochemical plant are operated for a long time, mechanical properties are changed by degradation. The life time of the systems can be affected by the mechanical properties. BI(Ball Indentation) test has a potential to replace conventional fracture tests like a uniaxial tensile test, fracture toughness test, hardness test and so on. In this paper, we would like to present the ageing evaluation technique by the BI method. The four classes of the thermally aged 1Cr-!mo-0.25V specimens were prepared using an artificially accelerated aging method. Tensile tests, fracture toughness tests, hardness tests and BI tests were performed. The results of the BI tests were in good agreement with fracture characteristics by a standard fracture test method within 5%. The IDE(Indentation Deformation Energy) of a BI technique as a new parameter for evaluating a degradation was suggested and the new IDE parameter clearly depicts the degradation degree.

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Experimental validation of ASME strain-based seismic assessment methods using piping elbow test data

  • Jong-Min Lee ;Jae-Yoon Kim;Hyun-Seok Song ;Yun-Jae Kim ;Jin-Weon Kim
    • Nuclear Engineering and Technology
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    • v.55 no.5
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    • pp.1616-1629
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    • 2023
  • To quantify the conservatism of existing ASME strain-based evaluation methods for seismic loading, this paper presents very low cycle fatigue test data of elbows under various cyclic loading conditions and comparison of evaluation results with experimental failure cycles. For strain-based evaluation methods, the method presented in ASME BPVC CC N-900 and Sec. VIII are used. Predicted failure cycles are compared with experimental failure cycle to quantify the conservatism of evaluation methods. All methods give very conservative failure cycles. The CC N-900 method is the most conservative and prediction results are only ~0.5% of experimental data. For Sec. VIII method, the use of the option using code tensile properties gives ~3% of experimental data, and the use of the material-specific reduction of area can reduce conservatism but still gives ~15% of experimental data.

Sensitivity Analysis of Anti-resonance Frequency for Vibration Test Control of a Fixture

  • Jeong, Weui-Bong;Yoo, Wan-Suk;Kim, Jun-Yeop
    • Journal of Mechanical Science and Technology
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    • v.17 no.11
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    • pp.1732-1738
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    • 2003
  • The test specimen in environmental vibration test is connected to the fixture through several attachment points. The forces generated by the shaker must be transmitted equally to all attachment points. The forces transmitted to attachment points, however, are different because of the flexural vibration of the fixture. The variations of the transmitted force cause the under-test, especially at anti-resonance frequencies, in vibration test control. Anti-resonance frequencies at the attachment points of the fixture must be same in order to avoid the under-test in vibration test control. The structural modification of the fixture is needed so that anti-resonance frequencies at attachment points have the same value. In this paper, the method to calculate the anti-resonance frequencies and those sensitivities is presented. This sensitivity analysis is applied to the structural modification of the fixture excited at multi-points by the shaker. The antiresonance frequencies at the attachment points of the fixture can have the same value after structural modification, and the under-test in the vibration test control can be removed. Several computer simulations show that the proposed method can remove the under-tests, which are not removed in conventional vibration test control.

Creep Damage Evaluation of High Temperature Material Using Small Punch Test Method (소형펀치실험법을 이용한 고온재료의 크리프 손상 평가)

  • Yu, Hyo-Sun;Lee, Song-In;Baek, Seung-Se;Na, Sung-Hun
    • Proceedings of the KIEE Conference
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    • 2000.11a
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    • pp.265-268
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    • 2000
  • In this study, a small punch creep (SP-Creep) test using miniaturized specimen has been described for the development of the new creep test method for high temperature structural components such as headers and tubes of boiler, turbine casing and rotor, and reactor vessel. The SP-Creep testing technique has been applied to 1Cr-0.5Mo steel used widely as boiler header material and the creep test temperature are varied at $550^{\circ}C{\sim}600^{\circ}C$. From the experimental results, e.g. SP-Creep curve behaviors, the creep rate in steady state and creep rupture life with test temperature and load, the load exponential value(n, m), the activation energy($Q_{spc}$), the Monkman-Grant relation and the creep life assessment equation etc., it can be summarized that the SP-Creep test may be a useful test method to evaluate the creep properties of the heat resisting material such as boiler header.

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