• 제목/요약/키워드: Mechanical injector

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Study on the Spray Characteristics for the GDI Injector (고효율 직접분사 가솔린 인젝터의 분무특성 연구)

  • Lee, Sang-In;Park, Sung-Young
    • Proceedings of the KAIS Fall Conference
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    • 2010.05b
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    • pp.988-991
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    • 2010
  • 본 연구는 직접 연료분사 가솔린 엔진에 장착되는 고압연료 인젝터의 연료공급 특성에 대한 것으로, 두 종류 GDI 인젝터의 분무가시화 실험을 수행하였고, 분무특성을 분석하였다. 가시화 실험을 통하여 인젝터 끝단 분사 초단부근 연료거동을 확인하였고, 인젝터의 특성인 도달거리와 관통력을 확인하였으며, 분위기 압력의 변화에 따른 분무특성을 고려하여 실험을 수행하였다. 두 인젝터 모두 분위기 압력이 증가함에 따라 도달거리와 분사각이 감소하였다. B type의 인젝터 보다 A type의 인젝터가 분위기 압력에 민감한 것으로 나타났다. 본 연구를 통하여 분위기 압력의 변화에 따른 분무거동의 변화를 확인 하였으며 직접 분사인젝터의 엔진적용을 위한 기초 분무 데이터를 확보하였다.

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초임계 조건 분사기 난류유동

  • Park, Tae-Seon
    • Journal of the KSME
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    • v.56 no.9
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    • pp.38-43
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    • 2016
  • 초임계 난류유동이 활용되고 있는 가장 대표적인 시스템은 액체로켓연소기이다. 액체로켓엔진은 목적하는 임무에 따라 추력이 결정되고 엔진의 추력이 결정된다. 이러한 추력을 결정하는 핵심부품이 분사기(injector)이다. 실용 인공위성을 발사하기 위한 액체로켓엔진의 연소기는 수백 개의 분사기를 통해 연료와 산화제가 혼합되는 구조를 가지고 있다. 따라서 로켓연소기의 연소특성 및 성능은 분사기의 혼합특성에 좌우된다. 그러므로 단일 분사기의 연료/산화제 혼합특성에 대한 많은 실험과 해석연구가 진행되고 있다. 그런데 초임계압력에서는 액체의 표면장력이 사라지게 되어 독특한 혼합특성을 가지고 있기 때문에 성능을 높여주기 위하여 초임계 압력을 선택할 경우 분사기에 대한 연구가 선행되어야 한다. 이 글에서는 이러한 초임계 작동압력에서 분사기에 대한 연구들을 소개하고자 한다.

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Modeling of Damage Caused to Injectors Used in Pulverized-Coal-Oxygen-Combustion Furnace (순산소와 미분탄 가스 연소에 의한 용융로 풍구 선단부 손상 모델링: 폭굉 압력파에 의한 영향)

  • Gwak, Min-Cheol;Kwon, Ki-Woong;Lee, Sang-Ho;Yoh, Jai-Ick
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.11
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    • pp.957-964
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    • 2010
  • The deflagration-to-detonation transition (DDT) causes a strong pressure wave that can adversely affect surrounding structures. The pressure generated by multiple detonative pulses is strong enough to cause metal surface erosion and chipping of the edges of bulk structures. In this study, we investigate the damage caused by the DDT phenomenon and perform hydrocode simulations to evaluate the structural damage caused to a metallic pulverized-coal injector used in a pulverized-coal-oxygen combustion furnace. The experimental conditions are selected in order to accurately model the damage caused to metal injectors that are exposed to multiple DDT pulses.

Prediction of Pollutant Emissions from Lean Premixed Gas Turbine Combustor Using Chemical Reactor Network (화학반응기 네트워크을 이용한 희박 예혼합 가스터빈 연소기에서의 오염물질 예측에 관한 연구)

  • Park, Jung-Kyu;Nguyen, Truc Huu;Lee, Min-Chul;Chung, Jae-Wha
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.2
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    • pp.225-232
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    • 2012
  • A chemical reactor network (CRN) was developed for a lean premixed gas turbine combustor to predict the emission of pollutants such as NOx and CO. In this study, the predictions of NOx and CO emissions from lean premixed methane-air combustion in the gas turbine were carried out using CHEMKIN and a GRI 3.0 methane-air combustion mechanism, which includes the four NO formation mechanisms for various load conditions. The calculated results were compared with experimental data obtained from a modified test combustor to validate the model. The contributions of the four NO pathways were investigated for various load conditions. The effects of nonuniformity of the mass flux and of the equivalence ratio of the injector on the NOx formation were investigated, and a method of reducing the pollutant formation was suggested for the development of a sub-10 ppm gas turbine combustor.

Numerical Study of Breakup Process of Diesel Spray (디젤분무의 분열과정에 대한 수치해석 연구)

  • Yeom, Jeong Kuk;Jung, Woo Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.12
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    • pp.1489-1495
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    • 2013
  • High-pressure flows are ubiquitous in many industrial fields. A representative application is fuel injection using a common-rail control system in diesel engines, where the injection pressure in the injector exceeds 1000 bar. In high-speed injection, the fluid injected through the nozzle undergoes breakup owing to the interaction with the ambient gas. The breakup process influences mixture formation, which in turn influences combustion in diesel engines. Therefore, it is very important to analyze the breakup process of fuel spray. The Reitz and Diwakar model and cascade atomization and breakup (CAB) model were used in this study as sub-models for the numerical analysis of the breakup process of fuel spray. This study aims to precisely analyze the breakup process of spray and to investigate the breakup frequency of the injected fuel. Consequently, it proposes a suitable sub-model for analyzing the breakup process of a diesel spray by using CFX, a commercial CFD program.

A Numerical Study on the Optimization of Urea Solution Injection to Maximize Conversion Efficiency of NH3 (NH3 전환효율 극대화를 위한 Urea 인젝터의 분사 최적화에 관한 수치적 연구)

  • Moon, Seongjoon;Jo, Nakwon;Oh, Sedoo;Jeong, Soojin;Park, Kyoungwoo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.3
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    • pp.171-178
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    • 2014
  • From now on, in order to meet more stringer diesel emission standard, diesel vehicle should be equipped with emission after-treatment devices as NOx reduction catalyst and particulate filters. Urea-SCR is being developed as the most efficient method of reducing NOx emissions in the after-treatment devices of diesel engines, and recent studies have begun to mount the urea-SCR device for diesel passenger cars and light duty vehicles. That is because their operational characteristics are quite different from heavy duty vehicles, urea solution injection should be changed with other conditions. Therefore, the number and diameter of the nozzle, injection directions, mounting positions in front of the catalytic converter are important design factors. In this study, major design parameters concerning urea solution injection in front of SCR are optimized by using a CFD analysis and Taguchi method. The computational prediction of internal flow and spray characteristics in front of SCR was carried out by using STAR-CCM+7.06 code that used to evaluate $NH_3$ uniformity index($NH_3$ UI). The design parameters are optimized by using the $L_{16}$ orthogonal array and small-the-better characteristics of the Taguchi method. As a result, the optimal values are confirmed to be valid in 95% confidence and 5% significance level through analysis of variance(ANOVA). The compared maximize $NH_3$ UI and activation time($NH_3$ UI 0.82) are numerically confirmed that the optimal model provides better conversion efficiency of $NH_3$. In addition, we propose a method to minimize wall-wetting around the urea injector in order to prevent injector blocks caused by solid urea loading. Consequently, the thickness reduction of fluid film in front of mixer is numerically confirmed through the mounting mixer and correcting injection direction by using the trial and error method.

An experimental study on the characteristics of spray pattern by the Airblast Atomizer (공기충돌형 연료분사장치의 분무특성에 관한 실험적 연구)

  • Kim, Hyun-Joong;Han, Jae-Seob;Kim, Yoo;Min, Seong-Ki
    • Journal of the Korean Society of Propulsion Engineers
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    • v.2 no.2
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    • pp.24-29
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    • 1998
  • An experimental study was carried out to investigate the characteristics of spray pattern such as discharge coefficient, spray angle, and mass distribution for two-fluid airblast swirl injector, within the range of fluid supply pressure 0~13kg/$\textrm{cm}^2$. In general atomization is promoted with increasing total gas mass flow and performance of the splay pattern was more stable when radial mass flow was greater than axial mass flow, radial swirler was better than Axial swirler for atomization. Equivalent spray angle did not change with water mass flow except for the condition of 3kg/$\textrm{cm}^2$ and showed the same for the gas mass flow. Mass distribution from the patternator shows that maximum value of the distribution were lowered but distributed larger area when gas flow rate increased. Center of mass position did not change with increasing water mass flow.

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A Study on Ignition Characteristic with Supply Leading Time of Propellants in Liquid Rocket Engine (액체 로켓 엔진에 있어서 추진제 공급 선점 시간에 따른 점화 특성에 관한 연구)

  • Park, Jeong;Kim, Yong-Wook;Kim, Young-Han;Lee, Jae-Yong;Chung, Yong-Gahp;Cho, Nam-Kyung;Oh, Seung-Hyub
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.11
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    • pp.1457-1463
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    • 2000
  • Experimental studies on determination of the supply leading time of propellants to combustion chamber have been made to stably and efficiently guarantee the ignitions process with liquid rocket engine. The propellant used is a Kerosene as fuel and a liquid oxygen as oxidizer. FOOF type of three injectors are set with an angle of 135。 and the combustion chamber pressure is 200psi. The present experiment program also includes the stability on the quadlet type of ignitor using the triehylaluminum (TEAL) as an ignition source. Experimental results clarifies that the propellant supply through LOx leading to combustion chamber is proper for stable ignition and combustion processes based on the fuel and oxidizer manifold pressures, combustion chamber pressure, and the variation of flame length from the nozzle exit with lapse time, and shows that the leading supply time pf propellants effects the engine performance little.

Computational design of mould sprue for injection moulding thermoplastics

  • Lakkannan, Muralidhar;Mohan Kumar, G.C.;Kadoli, Ravikiran
    • Journal of Computational Design and Engineering
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    • v.3 no.1
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    • pp.37-52
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    • 2016
  • To injection mould polymers, designing mould is a key task involving several critical decisions with direct implications to yield quality, productivity and frugality. One prominent decision among them is specifying sprue-bush conduit expansion as it significantly influences overall injection moulding; abstruseness anguish in its design criteria deceives direct determination. Intuitively designers decide it wisely and then exasperate by optimising or manipulating processing parameters. To overwhelm that anomaly this research aims at proposing an ideal design criteria holistically for all polymeric materials also tend as a functional assessment metric towards perfection i.e., criteria to specify sprue conduit size before mould development. Accordingly, a priori analytical criterion was deduced quantitatively as expansion ratio from ubiquitous empirical relationships specifically a.k.a an exclusive expansion angle imperatively configured for injectant properties. Its computational intelligence advantage was leveraged to augment functionality of perfectly injecting into an impression gap, while synchronising both injector capacity and desired moulding features. For comprehensiveness, it was continuously sensitised over infinite scale as an explicit factor dependent on in-situ spatio-temporal injectant state perplexity with discrete slope and altitude for each polymeric character. In which congregant ranges of apparent viscosity and shear thinning index were conceived to characteristically assort most thermoplastics. Thereon results accorded aggressive conduit expansion widening for viscous incrust, while a very aggressive narrowing for shear thinning encrust; among them apparent viscosity had relative dominance. This important rationale would certainly form a priori design basis as well diagnose filling issues causing several defects. Like this the proposed generic design criteria, being simple would immensely benefit mould designers besides serve as an inexpensive preventive cliché to moulders. Its adaption ease to practice manifests a hope of injection moulding extremely alluring polymers. Therefore, we concluded that appreciating injectant's polymeric character to design exclusive sprue bush offers a definite a priori advantage.

A Study of Interaction Effect from Spray Fan Formed by Impinging Jets (충돌분류에 의해 형성된 Spray fan의 간섭효과에 관한 연구)

  • Han, J.S.;Kim, S.J.;Moon, D.Y.;Kim, Y.
    • Journal of the Korean Society of Propulsion Engineers
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    • v.3 no.3
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    • pp.9-15
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    • 1999
  • The Analysis of spray characteristics for combined spray group are necessary to develop large rocket engine. In this study, basic effects of interaction from spray fan formed by impinging jets were investigated with respect to mass distribution, droplet velocities and diameter. Patternater and PDPA are used for experimental apparatus. Water was used as a test fluid When momentum ratio is 1, effect of interaction from collision of spray fan on mass distribution are small. Also, effect of interaction from collision of spray fan on droplet velocities and diameter are small. But, droplet diameter is smaller near collision point due to second collision. Therefor, for the same momentum ratio from spray fan formed by impinging jets, we may neglect effect of interaction on mass distribution, droplet velocities and diameter.

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