• Transactions of the Korean Society of Mechanical Engineers A
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• v.31 no.1 s.256
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• pp.77-88
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• 2007

Axiomatic Design has been developed as a general design framework during past two decades and TRIZ has been developed for a design tool over 50 years. Axiomatic design is quite excellent in that design should be decoupled. When a design matrix is established, the characteristics of the design are identified according to the coupling properties. If the design is coupled, a decoupling process should be found. However, axiomatic design does not specifically indicate how to decouple a coupled design. In this research, the coupling manner is classified into six patterns. Each pattern could be solved by an appropriate TRIZ module. A table, which matches the coupling pattern and a TRIZ module, is proposed for effective application of the two design theories. The decoupling ideas are proposed by using TRIZ modules. When the number of decoupled designs is more than one, the engineer should select the final idea. The proposed method is applied to practical cases such as a tape feeder and a beam adjuster of the laser marker.

• Journal of Mechanical Science and Technology
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• v.20 no.5
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• pp.652-657
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• 2006

Although many methods about the control of irregular external noise have been introduced and implemented, it is still necessary to design a controller that will be more effective and efficient methods to exclude for various noises. Accumulation of errors due to model tracking, internal noises (thermal noise, shot noise and 1/f noise) that come from elements such as resistor, diode and transistor etc. in the circuit system and numerical errors due to digital process often destabilize the system and reduce the system performance. New stochastic controller is adopted to remove those noises using conventional controller simultaneously. Design method of a model tracking dual controller is proposed to improve the stability of system while removing external and internal noises. In the study, design process of the model tracking dual stochastic controller is introduced that improves system performance and guarantees robustness under irregular internal noises which can be created internally. The model tracking dual stochastic controller utilizing F-P-K stochastic control technique developed earlier is implemented to reveal its performance via simulation.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.33 no.8
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• pp.720-725
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• 2009

Among many kinds of parts for Liquid Crystal Display (LCD), a Back Light Unit (BLU) that changes the path of the light from light source to screen is the most important part to improve optical performances such as uniformity and average value of brightness. Up to recently, design process of BLU has been carried out by depending on the experience of design engineer. Using this approach, however, is proven that it is hard to effectively deal with difficulties in a process of the LCD development such as frequent design modifications, various design requirements, and short-term development. To cope with this situation, we applied a Process Integration and Design Optimization (PIDO) based design environment. PIDO is a software package to integrate multiple simulation processes and find a better solution using various design techniques. In this research, we found a design solution satisfying all design requirements by using the PIDO.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.30 no.10 s.253
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• pp.1227-1234
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• 2006

Up to now, several mathematical theories based on strain energy functions have been developed for rubber materials. These theories, coupled with the finite element method, can be used very effectively by engineers to analyze and design rubber components. However, due to the complexities of the mathematical formulations and the lack of general guidelines available fur the analysis of rubber components, it is a formidable task for an engineer to analyze rubber components. In this paper a method for predicting strain energy functions - Neo-Hookean model and Mooney-Rivlin model - from the hardness using the empirical equation without any experiment is discussed. First based on the elasticity theories of rubber, the relation between stress and strain is defined. Then for the butyl rubbers, the model constants of Neo-Hookean model and Mooney-Rivlin model are calculated from uniaxial tension tests. From the results, the usefulness of the empirical equation to estimate elastic modulus from hardness is confirmed and, fur Mooney-Rivlin model, the predicted and the experimental model constants are compared and discussed.

• Journal of Biomedical Engineering Research
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• v.24 no.6 s.81
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• pp.543-548
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• 2003

Injuries of wrist in upper extremity is common onset in industrialized world. The development of joint arthroplasty and mechanical joint is area of research for biomechanical engineer and surgeon for a decade. Therefore. the knowledge of characteristic of joint motion is essential to develop the artificial wrist joint. In this study. the joint motions of wrist required for activities of daily living (ADLs). including personal hygiene and care. and general home activity were measured using flexible electrogoniometer. Total of 25 different daily activities were separated into four groups and tested on 15 subjects who did not show any abnormality of their joint functions. The maximum functional range of motion required for ADLs were obtained and standardized for analysis and comparison. Also. a least functional range of motion for ADLs were investigated. Results revealed that any significant differences were not found in least functional range of motion between left and right wrist to perform ADLs. However. a significant difference was found in different ADLs. Therefore. least range of motion obtained in this study can be used as basic data to design artificial joint and set a goal for surgeon to achieve appropriate treatment from patients.

• Journal of Drive and Control
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• v.16 no.2
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• pp.43-50
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• 2019

The objective of this study was to reverse engineer a swash plate type piston pump mounted on a wheeled armored vehicle and to analyze the structure of the pump case. From the analysis, the weak parts were identified and corrected in the final design. Each element corresponding to the piston pump case was analyzed. The analytical method was given static boundary conditions, load conditions and confirmed displacement, strain, stress, and safety factor. Plastic deformation and damage were also confirmed and the component elements redesigned through structural analysis Structural analysis and vibration analysis were carried out for the components of the piston pump case. The piston pump model was finally modified by structural analysis and vibration analysis results for each component assembly, and a prototype was designed. Durability test and environmental test were carried out and the test results satisfied all of the requirements. Therefore, the analytical method presented in this study can be utilized as a methodology for element component design in the development of various piston pumps.

• Journal of Engineering Education Research
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• v.22 no.2
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• pp.61-70
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• 2019

This paper deals with a 'Designeer' education program that has a specific objective of educating design to undergraduate students in mechanical engineering with the aim of enhancing their ability of collaboration with designers when they are going to work in the field after graduation. The entire curriculum of the Designeer education program is introduced first, the end of which two-semester Capstone Design Courses for senior students is offered to let them practice all the knowledge and skills in a project-based learning environment. Learning specific matters such as sketching & visual thinking, prototyping and user experience design is one thing and practicing those knowledge and skills into a Capstone Design project is another. At this point, design thinking process needs to be in place to give students a foresight of one-year journey and to ensure that they will produce a desirable, feasible and viable product at the end of the year when they define the right problem at the beginning. Their frustrations and discoveries while applying design thinking throughout the year is explained by taking an example of a Robot Vacuum Cleaner design project. Finally, we provide real examples of effective methods to practice divergent and convergent phases.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.10
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• pp.1279-1289
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• 2013

In recent times, turbomolecular pumps (TMPs) have been used frequently to generate and maintain high and clean vacuum. Because of the high-speed rotation of the rotor, its structural safety should be treated as the first design concern. This paper presents the structural analysis and optimization of rotor blades of a TMP. To increase the numerical efficiency in the finite element modeling and analysis, the P-method provided in Pro/ENGINEER was used for simulation. The structural responses for several types of rotor blades were investigated, and the effects of the blade angle, blade length, and round size are thoroughly studied for each type of TMP blade. In addition, structural optimization to reduce and even the maximum stress at each stage of the TMP by changing the size of rounds between the blade and the hub was performed very successfully by using the P-method.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.17 no.1
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• pp.31-38
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• 2004

Mechanical design process is generally accomplished by design, analysis, and test. Designers use programs fitting purpose, and obtain repeatedly a response of a simulation program, a sub-program for optimization. In this paper, shape optimization using approximate optimization technique is carried out with sequential design domain(SDD). In addition, algorithm executing Pro/Engineer and ANSYS automatically are adopted in the approximate optimization program by SDD. It is difficult for design problem to be approximated accurately for the whole range of design space. However, more or less accurate approximation is constructed if SDD is applied to that case. SDD starts with a certain range which is off-seted from midpoint of an initial design domain and then SDD of the next step is determined by a move limited. Convergence criterion is defined such that optimal point must be located within SDD during the two steps. Also, the PLBA(Pshenichny-Lim-Belegundu-Arora) algorithm is used to solve approximate optimization problems. This algorithm uses the second-order information and the active set strategy, in order to seek the direction of design variables.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.11 no.6
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• pp.2013-2020
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• 2010

This paper presents a study on the modeling for transparent toaster with a cap of folding type. The toaster was modelled to solve problems of customer's unsatisfaction such as heat loss, input of a piece of dirt, unidentified heating state of sliced toaster. Rapid prototyping was followed by the first modeling, and the second modeling was implemented in order to solve the problems of the first modeling such as interference of holder and door, and the third modeling was developed with a cap of folding type through analysis of assembly and simulation. The 3D modeling tool used in this paper was Pro/Engineer 4.0. The modeling was designed to minimize heat loss and structured with transparent outer case. So the toasting procedure will be identified with the naked eye, and the transparent toaster will improve the customer's aesthetic satisfaction.