• Title/Summary/Keyword: Mechanical Joints

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Optimum Design of Co-cured Steel-Composite Tubular Single Lap Joints (동시경화 강철-복합재료 원형 단일 겹치기 조인트의 최적설계)

  • Jo, Deok-Hyeon;Lee, Dae-Gil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.5 s.176
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    • pp.1203-1214
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    • 2000
  • In this paper, a failure model for co-cured steel-composite tubular single lap joints has been proposed incorporating the nonlinear mechanical behavior of steel adherends and different failure mode s such as steel adherend failure and composite adherend failure. The characteristics of the co-cured steel-composite tubular single lap joint were investigated with respect to the test temperature, the stacking sequence of composite adherend, the thickness ratio of steel adherend to composite adherend, and the scarf ratio of steel adherend. Thus, the optimum design method for the co-cured steel-composite tubular single lap joint was suggested.

Application of Weight Function Method to Elliptical Surface Cracks in Mechanical Joints (기계적 체결부에 존재하는 타원형 표면균열에 대한 가중함수법의 적용)

  • Heo, Sung-Pil;Yang, Won-Ho;Kim, Cheol;Hyun, Cheol-Seung;Ryu, Myung-Hai
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.165-170
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    • 2000
  • The weight function method is an efficient technique to calculate the stress intensity factors for various loading conditions in that only the stress analysis of an uncracked model is required. This paper analyzes the mixed-mode stress intensity factors of surface and deepest points for quarter elliptical surface cracks in mechanical joints by weight function method and the coefficients included in weight function are determined by finite element analyses for reference loadings. Results for the different number of terms in weight function are presented.

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A Study on the Fatigue Strength of the 3-D Reinforced Composite Joints (3-차원 보강 복합재 체결부의 피로강도 특성 연구)

  • Kim, Ji-Wan;An, Woo-Jin;Seo, Kyeong-Ho;Choi, Jin-Ho
    • Composites Research
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    • v.35 no.5
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    • pp.322-327
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    • 2022
  • Composite lap joints have been extensively used due to their excellent properties and the demand for light structures. However, due to the weak mechanical properties in the thickness direction, the lap joint is easily fractured. various reinforcement methods that delay fracture by dispersing stress concentration have been applied to overcome this problem, such as z-pinning and conventional stitching. The Z-pinning is reinforcement method by inserting metal or carbon pin in the thickness direction of prepreg, and the conventional stitching process is a method of reinforcing the mechanical properties in the thickness direction by intersecting the upper and lower fibers on the preform. I-fiber stitching method is a promising technology that combines the advantages of both z-pinning and the conventional stitching. In this paper, the static and fatigue strengths of the single-lap joints reinforced by the I-fiber stitching process were evaluated. The single-lap joints were fabricated by a co-curing method using an autoclave vacuum bag process and I-fiber reinforcing effects were evaluated according to adherend thickness and stitching angle. From the experiments, the thinner the composite joint specimen, the higher the I-fiber reinforcement effect, and Ifiber stitched single lap joints showed a 52% improvement in failure strength and 118% improvement in fatigue strength.

Error Analysis of a Parallel Mechanism Considering Link Stiffness and Joint Clearances

  • Park, Woo-Chun;Song, Jae-Bok;Daehie Hong;Shim, Jae-Kyung;Lim, Seung-Reung;Kyungwoo Kang;Park, Sungchul
    • Journal of Mechanical Science and Technology
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    • v.16 no.6
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    • pp.799-809
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    • 2002
  • In order to utilize a parallel mechanism as a machine tool component, it is important to estimate the errors of its end-effector due to the uncertainties in parts. This study proposes an error analysis for a new parallel device, a cubic parallel mechanism. For the parallel device, we consider two kinds of errors. One is a static error due to link stiffness and the other is a dynamic error due to clearances in the parts. In this study, we propose a stiffness model for the cubic parallel mechanism under the assumption that the link stiffness is a linear function of the link length. Also, from the fact that the errors of u-joints and spherical joints are changed with the direction of force acting on the link, they are regarded as a part of link errors, and then the error model is derived using forward kinematics. Lastly, both the error models are integrated into the total error, which is analyzed with a test example that the platform moves along a circular path. This analysis can be used in predicting the accuracy of other parallel devices.

Flexural behavior and resistance of uni-planar KK and X tubular joints

  • Chen, Yiyi;Wang, Wei
    • Steel and Composite Structures
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    • v.3 no.2
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    • pp.123-140
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    • 2003
  • The importance of the research on moment-resistant properties of unstiffened tubular joints and the research background are introduced. The performed experimental research on the bending rigidity and capacity of the joints is reported. The emphasis is put on the discussion of the flexural behavior of the joints including sets of geometrical parameters of the joints and several loading combinations. Procedures and results of loading tests on four full size joints in planar KK and X configuration are described in details at first. Mechanical models are proposed to analyze the joint specimens. Three-dimensional nonlinear FE models are established and verified with the experimental results. By comparing the experimental data with the results of the analysis, it is reported reasonable to carry out the structural analysis under the assumption that the joint is fully rigidly connected, and their bending capacities can assure the strength of the members connected under certain limitation. Furthermore, a parametric formula for inplane bengding rigidity of T and Y type tubular joints is proposed on the basis of FE calculation and regression analysis. Compared with test results, it is shown that the parametric formula developed in this paper has good applicability.

A Study on the Mechanical Characteristics of High Tension Bolted Joints with Butt-Welded Joints (횡방향 맞대기 용접부를 가진 고장력볼트 마찰이음부의 역학적 특성에 관한 연구)

  • Chang, Dong Il;Kim, Hak Jae
    • Journal of Korean Society of Steel Construction
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    • v.10 no.1 s.34
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    • pp.101-113
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    • 1998
  • In this study, we research the influence of butt-welded joints in high tension bolted joints on the static and fatigue strength. As a results, if it's located inside or outside of the friction surface, the fatigue strength decrease, and the decrease of fatigue strength is greater in cases that the butt-welded joints exist outside of the friction surface. But the influence of butt-welded joint on the fatigue strength satisfies category B of the Specifications.

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Behaviour and design of high-strength steel beam-to-column joints

  • Li, Dongxu;Uy, Brian;Wang, Jia
    • Steel and Composite Structures
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    • v.31 no.3
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    • pp.303-317
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    • 2019
  • This paper presents a finite element model for predicting the behaviour of high-strength steel bolted beam-to-column joints under monotonic loading. The developed numerical model considers the effects of material nonlinearities and geometric nonlinearities. The accuracy of the developed model is examined by comparing the predicted results with independent experimental results. It is demonstrated that the proposed model accurately predicts the ultimate flexural resistances and moment-rotation curves for high-strength steel bolted beam-to-column joints. Mechanical performance of three joint configurations with various design details is examined. A parametric study is carried out to investigate the effects of key design parameters on the behaviour of bolted beam-to-column joints with double-extended endplates. The plastic flexural capacities of the beam-to-column joints from the experimental programme and numerical analysis are compared with the current codes of practice. It is found that the initial stiffness and plastic flexural resistance of the high-strength steel beam-to-column joints are overestimated. Proper modifications need to be conducted to ensure the current analytical method can be safely used for the bolted beam-to-column joints with high-performance materials.

Accelerated Life Prediction for STS301L Gas Welded Joint (I) - Fillet Type - (STS301L 가스용접 이음재의 가속수명예측 (I) - Fillet Type -)

  • Baek, Seung-Yeb
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.467-474
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    • 2010
  • Stainless steel sheets are widely used as the structural material for railroad cars and commercial vehicles. Structures made of stainless steel sheets are commonly fabricated by gas welding, For the fatigue design of gas welded joints such as fillet joints, it is necessary to obtain design information of the stress distribution at the weldment as well as the fatigue strength of the gas-welded joints. Further, the influence of the geometrical parameters of gas-welded joints on stress distribution and fatigue strength must be evaluated. in this study, ${\Delta}P-N_f$ curves were obtained by fatigue tests. and, the ${\Delta}P-N_f$ curves were rearranged on the basis of the ${\Delta}{\sigma}-N_f$ relation for the hot-spot stresses at the gas-welded joints. These results, were used for conducting an accelerated life test(ALT) From the experiment results, an acceleration model was derived and factors were estimated. The objective is to obtain the information required for the analysis of the fatigue lifetime of fillet welded joints and for data analysis by the statistic reliability method to save time and cost and to develop optimum accelerated life prediction plans.

A Real-time Evaluation Technique of Fatigue Damage in Adhesively Bonded Composite-Metal Joints (복합재료-금속 접착접합부의 피로손상의 실시간 평가기법)

  • Kwon, Oh-Yang;Kim, Tae-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.6
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    • pp.439-447
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    • 1999
  • One of the problems for practical use of fiber-reinforced plastics is the performance degradation by fatigue damage in the joints. The study is to develop a nondestructive technique for real-time evaluation of adhesively bonded composite-metal joints. From the prior study we confirmed that the bonding strength can be estimated from the correlation between the qualify of bonded parts and AUP's. We obtained a curve showing the correlation between the degree of fatigue damage and AUP's calculated from signals acquired during fatigue loading of single-lap and double-lap joints of CFRP and Al6061. The curve is an analogy to the one showing stiffness reduction ($E/E_o$) of polymer matrix composites by fatigue damage. From those facts, it is plausible to predict the degree of fatigue damage in real-time. Amplitude and AUP2 appeared to be optimal parameters to provide more reliable results for single-lap joints whereas Amplitude and AUP2 did for double-lap joints. It is recommended to select optimal parameters for different geometries in the application for real structures.

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Experimental and numerical studies on cyclic behavior of continuous-tenon joints in column-and-tie timber construction

  • Qi, Liangjie;Xue, Jianyang;Xu, Dan
    • Structural Engineering and Mechanics
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    • v.75 no.5
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    • pp.529-540
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    • 2020
  • The mechanical properties of timber construction have drawn more attention after the 2013 Lushan earthquake. A strong desire to preserve this ancient architectural styles has sprung up in recent years, especially for residential buildings of the mountainous areas. In the column-and-tie timber construction, continuous-tenon joints are the most common structural form to connect the chuanfang (similar to the beam in conventional structures) and the column. To study the cyclic performance of the continuous-tenon joints in column-and-tie timber construction, the reversed lateral cyclic loading tests were carried out on three 3/4 scale specimens with different section heights of the chuanfang. The mechanical behavior was assessed by studying the ultimate bending capacity, deformation ductility and energy dissipation capacity. Test results showed that the slippage of chuanfang occurred when the specimens entered the plastic stage, and the slippage degree increased with the increase of the section height of chuanfang. An obvious plastic deformation of the chuanfang occurred due to the mutual squeezing between the column and chuanfang. A significant pinching was observed on the bending moment-rotation curves, and it was more pronounced as the section height of chuanfang increased. The further numerical investigations showed that the flexural capacity and initial stiffness of the continuous-tenon joints increased with the increase of friction coefficient between the chuanfang and the column, and a more obvious increasing of bending moment occurred after the material yielding. The compressive strength perpendicular to grain of the material played a more significant role in the ultimate bending capacity of continuous-tenon joints than the compressive strength parallel to grain.