• Title/Summary/Keyword: Mechanical Integrity

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Seismic Evaluation of Structural Integrity of Main Cooling-Water Pump by Response Spectrum Analysis (응답스펙트럼법을 이용한 지진하중을 받는 원전용 주냉각수펌프의 내진 건전성 평가)

  • Chung, Chul-Sup
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1773-1778
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    • 2010
  • To evaluate the structural integrity of the main cooling-water pump of a nuclear power plant under different seismic conditions, the seismic analysis was performed in accordance with IEEE-STD-344 code. The finite element computer program, ANSYS, was used to perform both mode frequency analysis and response spectrum analysis for the pump assembly. The natural frequencies, the mode shapes, and the mode participation factors were obtained from the results of the mode frequency analysis. The stresses resulting from various loadings and their combinations were within the allowable limits specified in the above-mentioned IEEE code. The results of the seismic evaluation fully satisfied the structural acceptance criteria of the IEEE code. Thus, it was proved that the structural integrity of the pump assembly was satisfactory.

High-fidelity numerical investigation on structural integrity of SFR fuel cladding during design basis events

  • Seo-Yoon Choi;Hyung-Kyu Kim;Min-Seop Song;Jae-Ho Jeong
    • Nuclear Engineering and Technology
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    • v.56 no.2
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    • pp.359-374
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    • 2024
  • A high-fidelity numerical analysis methodology was proposed for evaluating the fuel rod cladding integrity of a Prototype Gen IV Sodium Fast Reactor (PGSFR) during normal operation and Design basis events (DBEs). The MARS-LMR code, system transient safety analysis code, was applied to analyze the DBEs. The results of the MARS-LMR code were used as boundary condition for a 3D computational fluid dynamics (CFD) analysis. The peak temperatures considering HCFs satisfied the cladding temperature limit. The temperature and pressure distributions were calculated by ANSYS CFX code, and applied to structural analysis. Structural analysis was performed using ANSYS Mechanical code. The seismic reactivity insertion SSE accident among DBEs had the highest peak cladding temperature and the maximum stress, as the value of 87 MPa. The fuel cladding had over 40 % safety margin, and the strain was below the strain limit. Deformation behavior was elucidated for providing relative coordinate data on each active fuel rod center. Bending deformation resulted in a flower shape, and bowing bundle did not interact with the duct of fuel assemblies. Fuel rod maximum expansion was generated with highest stress. Therefore, it was concluded that the fuel rod cladding of the PGSFR has sufficient structural safety margin during DBEs.

A Study on the Flow Analysis for KP505 Propeller Open Water Test (유체기기의 표면 금속코팅 적용에 따른 구조건전성 평가)

  • Lee, Han-Seop;Lim, Byung-Chul;Kim, Min-Tae;Lee, Beom-Soon;Park, Sang-Heup
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.8
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    • pp.23-28
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    • 2019
  • The structural integrity of a surface metal coating was evaluated through numerical results to improve the efficiency and reduce the damage caused by cavitation in ships and marine plants. The goal was to ensure structural strength and performance, even if the thickness of the wing is reduced to reduce the weight of the material and surface coating. Analytical methods were used for four models: a non-coating model, one with the same thickness after coating, one with a thickness reduction of 3% after coating, and one with thickness reduction of 5% after coating. With a thickness reduction of 5% after coating, the stress was increased to 12%, and the safety factor was 0.99%, so the structural integrity was insufficient. However, a better material or a thicker coating could allow a sufficient safety factor to be secured. The structural integrity was improved by the coating, and even when the weight was reduced up to 5%, the structural integrity could be sufficiently secured due to the coating effect.

Development of a Web-based Fatigue Life Evaluation System for Primary Components in a Nuclear Power Plant (원자력발전소 1 차 계통 주요기기에 대한 웹기반 피로수명평가 시스템 개발)

  • Seo, Hyong-Won;Lee, Sang-Min;Choi, Jae-Boong;Kim, Young-Jin;Choi, Sung-Nam;Jang, Ki-Sang;Hong, Sung-Yull
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.279-284
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    • 2003
  • A nuclear power plant is composed of a number of primary components. Maintaining the integrity of these components is one of the most critical issues in nuclear industry. In order to maintain the integrity of these primary components, a complicated procedure is required including regular in-service inspection, failure assessment, fracture mechanics analysis, etc. Also, experts in different fields have to co-operate to resolve the integrity issues on the basis of inspection results. This integrity evaluation process usually takes long, and thus, is detrimental for the plant productivity. Therefore, an effective safety evaluation system is essential to manage the integrity issues on a nuclear power plant. In this paper, a web-based fatigue life evaluation system for primary components in nuclear power plant is proposed. This system provides engineering knowledge-based information and concurrent and collaborative working environment through internet, and thus, is expected to raise the efficiency of integrity evaluation procedures on primary components of a nuclear power plant.

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Evaluation of PWSCC at Dissimilar Metal Butt Welds in NPP (원전 이종금속 맞대기용접부 PWSCC 균열건전성평가)

  • Lee, Sung-Ho;Lee, Kyoung-Soo;Oh, Chang-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.9
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    • pp.1047-1052
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    • 2012
  • Primary water stress corrosion cracking (PWSCC) instances have been reported in the Alloy 600 reactor pressure vessel head penetration nozzle and the Alloy 82/182 dissimilar metal butt weld nozzle in several PWRs. Therefore, in-service inspection programs have been adopted worldwide to prevent failure at the weld region. If a PWSCC is observed at the dissimilar metal weld region during inspection, its structural integrity should be evaluated; however, this requires considerable time and effort, and this might lead to a decrease in the plant utilization coefficient. To prevent this, KHNP-CRI have established integrity assessment criteria and developed a computer program for the fast evaluation and judgment of PWSCC. In this paper, the results and current status of the same are presented. Through this study, criteria for the structural integrity evaluation of PWSCC have been established, and a computer program has been developed to realize technical means for the evaluation of PWSCC structural integrity.

Structural Integrity Evaluation of CANFLEX Fuel Bundle by Hydraulic Drag Load

  • H. Y. Kang;K. S. Sim;Lee, J. H.;Kim, T. H.;J. S. Jun;C. H. Chung;Park, J. H.;H. C. Suk
    • Nuclear Engineering and Technology
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    • v.28 no.4
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    • pp.373-378
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    • 1996
  • The CANFLEX fuel bundle has been developed by KAERI/AECL jointly to facilitate the use of various fuel cycles in CANDU-6 reactor. The structural analysis of the fuel bundles by hydraulic drag force is performed to evaluate the fuel integrity during the refuelling service. The present analysis method is newly developed for the structural integrity valuation by studying FEM modelling for the fuel bundles in a fuel channel. As compared the results of the mechanical strength test the displacement value of endplate given by analysis results shoo6 to be good agreement within 15% under the maximum design drag load. As the results of analysis, it is shown to keep the structural integrity of CANFLEX fuel bundles under hydraulic drag load during the refuelling service.

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Probabilistic Estimation of the Structural Integrity of an Electric Car Bogie Frame (전동차 대차 프레임의 확률론적 구조 건전성 평가)

  • Goo, Byeong-Choon;Seo, Jung-Won;Kim, Nam-Po;Kim, Won-Gyung
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.161-165
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    • 2001
  • Bogie frame of the electric car is an important structural member for the support of vehicle loading. In general, more than 25 years' durability is necessary. Much study has been carried out for the prediction of the structural integrity of the bogie frame in experimental and theoretical domains. One of the useful methods is reliability-based approach. The objective of this paper is to estimate the structural integrity of the bogie frame of an electric car, which is under the running test. We used two approachs. In the first approach probabilistic distribution of S-N curve is used. In the second approach, limit state function is used.

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STRUCTURAL INTEGRITY EVALUATION OF NUCLEAR FUEL WITH REDUCED WELDING CONDITIONS

  • Park, Nam-Gyu;Park, Joon-Kyoo;Suh, Jung-Min;Kim, Kyu-Tae;Jeon, Kyeong-Lak
    • Nuclear Engineering and Technology
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    • v.41 no.3
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    • pp.347-354
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    • 2009
  • Welding is required for a connection between two different components in the nuclear fuel of a pressurized water reactor. This work relies on a mechanical experiment and analytic results to investigate the structural integrity of nuclear fuel in a situation where some components are not welded to each other. A series of lateral vibration tests are performed in a test facility, and the test structures are examined in terms of dynamic behavior. In the tests, the displacement signal at every grid structure that sustains fuel rods is measured and processed to identify the dynamic properties. The fluid-elastic stability of the structure is also analyzed to evaluate susceptibility to a cross flow with an assumed conservative cross flow distribution. The test and analysis results confirm that the structural integrity can be maintained even in the absence of some welding connections.

Effect of Plastic Strain on the Surface Integrity of Steel (금속의 Surface Integrity에 미치는 소성스트레인의 영향)

  • Kim, Tae-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.4
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    • pp.94-102
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    • 1989
  • The effect of plastic strain on the surface integrity of mild steel (SS 41) was studied. This paper shows that the recrystallization technique is adequate to evaluate the plastic strain in a machined surface experimentally. The relations between the plastic strain and the machining conditions are quantitatively evaluated by using the recrystallization technique. The obtained results are summarized as follows. 1. The surface integrity of steel is considerably influenced by the amount of surface region deformation produced by changes in cutting conditions. 2. The plastic strain in machined surface produced by changes of the cutting conditions is evaluated by the recyrstallization technique. 3. The plastic strain increases with the increase of depth of cut and the decrease of rake angle. 4. When the cutting force is high and the rake angle is small, the value of maximum true strain reaches to high. 5. The maximum true strain is related to the cutting energy, and the values increase with the increase of the unit shear and total engergy in constant depth with the increase of the energy values.

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Acoustic Emission Studies on the Structural Integrity Test of Welded High Strength Steel using Pattern Recognition (패턴인식을 이용한 고장력강의 용접 구조건전성 평가에 대한 음향방출 사례연구)

  • Kim, Gil-Dong;Rhee, Zhang-Kyu
    • Proceedings of the Safety Management and Science Conference
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    • 2008.04a
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    • pp.185-196
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    • 2008
  • The objective of this study is to evaluate the mechanical behaviors and structural integrity of the weldment of high strength steel by using an acoustic emission (AE) techniques. Simple tension and AE tests were conducted against the 3 kind of welding test specimens. In order to analysis the effectiveness of weldability, joinability and structural integrity, we used K-means clustering method as a unsupervised learning pattern recognition algorithm for obtained multivariate AE main data sets, such as AE counts, energy, amplitude, hits, risetime, duration, counts to peak and rms signals. Through the experimental results, the effectiveness of the proposed method is discussed.

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