• Title/Summary/Keyword: Measurement System Accuracy

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A Study on Measurement Accuracy of Theodolite System(II) -A Measurement Accuracy for a Height of Scale Bar (데오드라이트 시스템의 측정 정확도에 대한 연구(II) -기준자 측정 높이에 따른 측정 정확도)

  • 윤용식;이동주;정종길
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.37-43
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    • 2004
  • A measurement accuracy of theodolite system may be affected by a measurement environment, a measurement distance change and so on. This study was performed for measuring an accuracy when the height of scale bar is changed 0.05m, 0.5m, 1m and 1.5m under the distance 3m between two theodolites, the distance 4m from the theodolite system to scale bar and the distance 5m from the thodolite system to the horizontal target bar. And we could know that the best height is 0.05m and 1m.

Accuracy Improvement of Digital Measurement System by Modified Piecewise Measuring Functions (개선 구산 계측함수에 의한 디지털 계측시스템의 정밀도 향상)

  • Hong, Sung-Hun;Kang, Moon-Sung
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.2
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    • pp.138-145
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    • 2001
  • Measurement errors in a digital measurement systems are mainly due to the consisting elements accuracies and the circuit parameters changes following the environment variations such as temperature. Further, systems non-linearity makes the measurement accuracy worse, and accordingly a linearization method should be considered to avoid this worsening. In this study, a temperature error-correction method and linearization methods are proposed and a digital temperature measurement system utilizing these methods is realized. And the proposed measurement methods are observed to increase the measurement accuracy of the digital measurement system.

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Modeling and Measurement of Geometric Errors for Machining Center using On-Machine Measurement System (기상계측 시스템을 이용한 머시닝센터의 기하오차 모델링 및 오차측정)

  • Lee, Jae-Jong;Yang, Min-Yang
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.201-210
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    • 1999
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric and thermal errors of the machine tools. Therefore, a key requirement for improving te machining accuracy and product quality is to reduce the geometric and thermal errors of machine tools. This study models geometric error for error analysis and develops on-machine measurement system by which the volumetric erors are measured. The geometric error is modeled using form shaping function(FSF) which is defined as the mathematical relationship between form shaping motion of machine tool and machined surface. The constant terms included in the error model are found from the measurement results of on-machine measurement system. The developed on-machine measurement system consists of the spherical ball artifact (SBA), the touch probe unit with a star type stylus, the thermal data logger and the personal computer. Experiments, performed with the developed measurement system, show that the system provides a high measuring accuracy, with repeatability of ${\pm}2{\mu}m$ in X, Y and Z directions.

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A Study on Measurement of Dynamic Accuracy Using Grid Encoder in NC Machine Tools (Grid Encoder를 이용한 NC공작기계 동적정밀도 측정에 관한 연구)

  • 이찬호;이방희;김성청
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.378-381
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    • 2003
  • Efficient development of method on a performance evaluation for machine tools has been regarded as the most important work for accuracy and quality enhancement to every user and manufacturer. A evaluation method of accuracy for machine tools has been studied recently according to the rapid increase of interest in precision machine tools. To this point of view, the circular interpolation test of machine tools is recognized as the most useful method to distinguish a dynamic accuracy of NC machine tools by ISO and ANSI/ASME, etc. In this paper, we have studied and developed the form measurement system with grid encoder to analyse the final accuracy of NC machine tools. we have analyzed the servo system error and geometric error of NC machine tools through measuring a dynamic error signal by this system. and then we verified the experimental result and enhanced the reliability by means of comparing the characteristics of the developed system with the kinematic ball-bar system.

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Pipe Flange Measurement System Using Draw-Wire Sensor (Draw-Wire센서를 이용한 파이프 플랜지 계측시스템)

  • 윤재웅;윤강섭;이수철
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.8
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    • pp.62-69
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    • 2003
  • In most shipyards, the measurement of 3-dimensional relative position of pipes should be connected in the block depends on the manual operation. It results a very tedious and inefficient procedure, thus the proper measurement system is needed to improve productivity and accuracy. This paper describes the development of pipe measurement system including system concepts, measuring procedures, system calibration, and its accuracy and productivity. And also, the possibility and things to be improved for application in shipyard are discussed in this paper.

A Study on the Plan Photogrammetry for Clothing Design (피복구성학적 인체계측방법에 관한 연구 - 평면사진계측방법을 중심으로 -)

  • 박찬미;서미아
    • The Research Journal of the Costume Culture
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    • v.5 no.1
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    • pp.151-164
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    • 1997
  • This study pursues the problems of plan photogrammetry which is widely used in somatotyping at present, and find out a method which can improve accuracy of measurement on the basis of principles and mechanisms of photography-the basic foundation of the photographic analysis methods. As a result, this study proposes a new method which is based on the reference point method and perspective coordinate system. And the test measurement was operated to compare the measurement accuracy of the proposed method and the method based on reference grid screen method and perpendicular coordinate system which is commonly used at present. The result of this test measurement showed that the proposed method has higher accuracy. Two reasons can be pointed out for the improvement of measuring accuracy. The first reason is that the proposed perspective coordinate system reduces the perspective distortion of photography. And second reason is that measuring points can be closely placed to the scale and coordinate reference plan of measurement by the proposed reference point method which make possible to place measuring object (or person) at the center of scale and coordinate reference plan by utilizing reference points of measurement in the three dimensional space not on screen.

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Improvement of the Accuracy and Conveniency in Automated Strain Measurement through High-Resolution Image Processing (고해상도 화상처리를 통한 자동 변형률 측정의 정확도와 편의성 개선)

  • Kim, H.J.;Choi, S.C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.06a
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    • pp.34-39
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    • 2006
  • An automated surface-strain measurement system, named ASIAS, was developed by using the image processing and stereo vision techniques in the previous studies by the corresponding author and his coworkers. This system has been upgraded mainly to improve the accuracy through image enhancement, sub-pixel measurement, surface smoothing, etc., since the first version was released. The present study has still more improved the convenience of users as well as the accuracy of measurement by processing high resolution images 8 mega pixels or more which can be easily obtained from a portable digital steal camera. It is proved that high resolution image processing greatly decreases the measurement error and gives strain data without considerable deterioration of accuracy even when the deformed grids to be measured and the master grids for camera calibration are captured together in the same image, making the whole process of strain measurement much simpler.

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Measurement of the Volumetric Thermal Errors for CNC Machining Center Using the Star-type-styluses Tough Probe

  • Lee, Jae-Jong;Yang, Min-Yang
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.111-117
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    • 2000
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric errors, thermally-induced errors, and the deterioration of the machine tools. Geometric and thermal errors of machine tools should be measured and compensated to manufacture high quality products. In metal cutting, the machining accuracy is more affected by thermal errors than by geometric errors. This paper models the thermal errors for error analysis and develops an on-the-machine measurement system by which the volumetric errors are measured and compensated. The thermal error is modeled by means of angularity errors of a column and thermal drift error of the spindle unit which are measured by the touch probe unit with a star type styluses and a designed spherical ball artifact (SBA). Experiments show that the developed system provides a high measuring accuracy, with repeatability of $\pm$2$\mu\textrm{m}$ in X, Y and Z directions. It is believed that the developed measurement system can be also applied to the machine tools with CNC controller. In addition, machining accuracy and product quality can be also improved by using the developed measurement system when the spherical ball artifact is mounted on a modular fixture.

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Development of the system for error evaluation in coordinate measuring machines (3차원 좌표 특정기의 오차 평가 시스템 개발)

  • ;M.Burdekin;G.Peggs
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.11a
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    • pp.116-120
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    • 1991
  • Technique of length measurement error is widely used in the accuracy assessment of CMMS(Coordinate measuring machines) and machine tools, as it is simple and direct measurement within the working volume of a machine. In this paper, a new method is proposed for the evaluation of the length measurement error in relation to the volumetric accuracy. lD, 2D, and 3D measuring lines are considered for recpective length measurement error: 1D, 2D, and 3D length measurement uncertainties are evaluated from volumetric accuracy. The relationship between the volumetric accuracy md length measurement error to is discussed. PC based system for length measurement error evaluation and simulation is developed.

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Development of On-the-Machine Measurement(OMM) System (기상측정(機上測定) 시스템 개발)

  • Lee, Seung-Woo;Kim, Sun-Ho
    • IE interfaces
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    • v.11 no.1
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    • pp.199-205
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    • 1998
  • This paper describes the development of on-the-machine measuring(OMM) system which can directly measure the two and three dimensional machined accuracy using a scanning probe in milling machine. Two algorithms, NC program based continuous path(CP) measurement and CAD data assisted point to point(PTP) measurement, are developed for three dimensional measurements, with consideration of the characteristics of the scanning probe. The algorithms are used to develop an auto measuring system. The delveloped system is compared with the CMM (Coordinate Measuring Machine) in terms of accuracy and repeatability. The OMM system is expected to realize measurement time reduction and hence result in high productivity.

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