• Title/Summary/Keyword: Matrix Resin

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Development of Copper Electro-Plating Technology on a Screen-Printed Conductive Pattern with Copper Paste

  • Eom, Yong-Sung;Son, Ji-Hye;Lee, Hak-Sun;Choi, Kwang-Seong;Bae, Hyun-Cheol;Choi, Jeong-Yeol;Oh, Tae-Sung;Moon, Jong-Tae
    • Journal of the Microelectronics and Packaging Society
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    • v.22 no.1
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    • pp.51-54
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    • 2015
  • An electro-plating technology on a cured isotropic conductive pattern with a hybrid Cu paste composed of resin matrix, copper, and solder powders has been developed. In a conventional technology, Ag paste was used to perform a conductive pattern on a PCB or silicon substrate. From previous research, the electrical conductive mechanism and principle of the hybrid Cu paste were concisely investigated. The isotropic conductive pattern on the PCB substrate was performed using screen-printing technology. The optimum electro-plating condition was experimentally determined by processing parameters such as the metal content of the hybrid Cu paste, applied current density, and time for the electroplating in the plating bath. The surfaces and cross-sections were observed using optical and SEM photographs. In conclusion, the optimized processing conditions for Cu electro-plating technology on the conductive pattern were a current density of $40mA/cm^2$ and a plating time of 20min on the hybrid Cu paste with a metal content of 44 vol.%. More details of the mechanical properties and processing conditions will be investigated in further research.

Tensile Strengths of Demineralized Dentin derived from Self-Priming Adhesives (Self-Priming Adhesives를 침투시킨 탈회 상아질의 인장강도)

  • Lee, Hye-Yun;Yoon, Mi-Ran;Lee, Rin;Lee, Jeong;Lee, Kwang-Won
    • Journal of Dental Rehabilitation and Applied Science
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    • v.22 no.2
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    • pp.181-191
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    • 2006
  • The objectives of this study were to evaluate the tensile strength of resin-infiltrated demineralized dentin according to the demineralization time, and to evaluate the tensile strength of hybrid layer that is formed by infiltrating different priming adhesives or primer/adhesive into demineralizd dentin matrix. Seventy five hour-glass shaped dentin specimens were prepared in mid-coronal dentin from extracted human molars. Thirty specimens were distributed into three groups according to demineralization time - 2 hours, 4 hours and 8 hours. Each specimen was placed in primer/adhesive of All-Bond 2 for 5 hours of infiltration. Another forty-five specimens of them were demineralized in 37% phosphoric acid for 4 hours. They were randomly assigned to three experimental groups - AB, SB and OS - to designate All-Bond 2, Single Bond and One-Step. Each specimen was placed in one of three different adhesives for 5 hours of infiltration. The specimens were visible light-cured for 5 minutes, and then stored for 24 hours in distilled water at $37^{\circ}C$. After that, microtensile bond strength for each specimen was measured, and the fractured surfaces were then observed by SEM. The data were statistically analysed by one-way ANOVA and Tukey's multiple comparison test and Bonferroni's multiple comparison test. The results were as follows; 1. Tensile strength of the group demineralized for 4 hours was significantly higher than that of groups demineralized for 2 hours and 8 hours (P < .01). 3. Tensile strength of the AB group was significantly higher than that of the SB group and OS group (P < .01).

Effect of Anodized Carbon Fiber Surfaces on Mechanical Interfacial Properties of Carbon Fibers-reinforced Composites (탄소섬유의 양극산화가 탄소섬유 강화 복합재료의 기계적 계면 특성에 미치는 영향)

  • 박수진;오진석;이재락
    • Composites Research
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    • v.15 no.6
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    • pp.16-23
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    • 2002
  • In this work, the effect of anodic oxidation on surface characteristics of high strength PAN-based carbon fibers was investigated in mechanical interfacial properties of composites. The surface properties of the carbon fibers were determined by acid-base values, scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and contact angles. And their mechanical interfacial properties of the composites were studied in interlaminar shear strength (ILSS) and critical stress intensity factor ($K_{IC}$). As a result, the acidity or the $O_{ls}/C_{ls}$ ratio of carbon fiber surfaces was increased, due to the development of the oxygen functional groups. Consequently, the anodic oxidation led to an increase in surface free energy of the carbon fibers, mainly due to the increase of its specific (or polar) component. The mechanical interfacial properties of the composites, including ILSS and $K_{IC}$, had been improved in the anodic oxidation on fibers. These results were explained that good wetting played an important role in improving the degree of adhesion at interfaces between fibers and epoxy resin matrix.

A Study on the Effect of Fracture Delay of Intelligent FRP by Transparent Photoelastic Experimental Method (투과형 광탄성 실험법에 의한 지능성 FRP의 파괴지연 효과에 관한 연구)

  • Lee, Hyo-Jae;Hwang, Jae-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.11 s.170
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    • pp.1904-1911
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    • 1999
  • The most effective material in the shape memory alloy(SMA) is the TiNi alloy, because its shape recovery characteristics are very excellent. We molded the composite material with shape memory function. The fiber of it is $Ti_{50}-Ni_{50}$ shape memory alloy and matrix of it is epoxy resin(Araldite B41, Hardner HT903. Ciba Geigy), its adhesive and optical sensitivity are very excellent. It was assured that the composite material could be used as model material of photoelastic experiment for intelligent materials or structures. In this research, the composite material with shape memory function is used as model material of photoelastic experiment. Photoelastic experimental hybrid method is developed in this research, it is assured that it is useful on the obtaining stress intensity factor and the separation of stress components from only isochromatic data. The measuring method of stress intensity factor of intelligent material by photoelastic experiment is introduced. In the mode I state, we can know that stress intensity factors are decreased more than 50% of stress intensity factor of room temperature when temperature of fiber is greater than 4$0^{\circ}C$, prestrain greater than 5% and fiber volume ratio greater than 0.42% and that stress intensity factors are decreased by 100% when fiber volume ratio is greater than 0.84%, prestrain greater than 5% and temperature greater than 60 $^{\circ}C$.

Fabrication and Properties of Natural Fiber-Reinforced Waste Wool/Polypropylene Composites (NFRP) (천연섬유강화 폐양모/폴리프로필렌 복합재료(NFRP)의 제조 및 특성)

  • Kim, Ki Hyun;Cho, Donghwan;Kim, Jong Hyun
    • Journal of Adhesion and Interface
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    • v.9 no.2
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    • pp.16-23
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    • 2008
  • In this study, novel waste wool/polypropylene NFRPs (natural fiber reinforced polymer composites), which are constituted with waste wool discarded as industrial scrap during manufacturing processes of woven fabrics and general purpose thermoplastic polypropylene (PP), were fabricated by means of compressionmolding and their mechanical and thermal properties were characterized. The mechanical properties of PP resin were significantly improved by an introduction of waste wool to PP. In particular, as the loading of waste wool was 50 vol% in the NFRP, the flexural strength of the NFRP was increased about 20%, the flexural modulus about 143%, the tensile strength about 76%, and the tensile modulus about 90% in comparison with each of PP control. In addition, the maximum value of the heat deflection temperature (HDT) obtained with the NFRP was $138^{\circ}C$ at a 50 vol% loading of waste wool. This is $21^{\circ}C$ higher than the HDT of PP control. The result here suggests that waste wool be a potential candidate for a reinforcing material of thermoplastic matrix resins.

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Study on the Epoxy/BaTiO$_3$Embedded Capacitor Films for PWB Applications (인쇄회로기판 용 Epoxy/BaTiO$_3$내장형 커패시터 필름에 관한 연구)

  • 조성동;이주연;백경욱
    • Journal of the Microelectronics and Packaging Society
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    • v.8 no.4
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    • pp.59-65
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    • 2001
  • Epoxy/$BaTiO_3$composite capacitor films with excellent stability at room temperature, uniform thickness, and electrical properties over a large area ware successfully fabricated. The composite capacitor films with good film formation capability and easy process ability were made from epoxy resin developed for ACF as a matrix and two kinds of $BaTiO_3$powders as fillers to increase the dielectric constant of the composite film. The crystal structure of the powders and its effects on dielectric constant of the films were investigated by X-ray diffraction (XRD). And the optimum amount of dispersant, phosphate ester, was determined by viscosity measurement of suspension. DSC and dielectric property tests were conducted to decide the right curing temperature and the optimum amount of the curing agent. As a result, the capacitors of 7 $\mu \textrm{m}$ thick film with 10 nF/$\textrm{cm}^2$ and low leakage current were successfully demonstrated.

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Dispersion and property evaluation of nanocomposites by aspect ratio of MWCNT (다중벽 탄소나노튜브 형상비에 따른 나노복합재료 분산 및 물성 평가)

  • Jang, Jung-Hoon;Yi, Jin-Woo;Lee, Won-Oh;Lee, Hak-Gu;Um, Moon-Kwang;Kim, Jin-Bong;Byun, Joon-Hyung
    • Composites Research
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    • v.23 no.3
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    • pp.58-63
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    • 2010
  • Tensile and flexural properties and electrical conductivity of MWCNT/epoxy composites with different aspect ratios of MWCNTs were compared. The MWCNT/epoxy mixtures were prepared by mechanical dispersion methods using a homomixer and a three-roll mill, and then composite samples were fabricated by compression molding process. The fractured surfaces of the samples were observed by SEM in order to evaluate the degree of dispersion of MWCNTs. The addition of MWCNTs into epoxy resin improved its tensile strength by 7.0% while its flexural strength increased slightly as compared with the one without MWCNTs. In the case of MWCNTs having highest aspect ratio, the mechanical properties of the composites were decreased. When the contents of CM-95 MWCNTs were varied, maximum of tensile and flexural strengths occurred at 1wt% and 0.5wt%, respectively. From the higher contents than these, tensile and flexural strengths of the composites decreased. Electrical conductivities of in-plane and thought-the-thickness directions of MWCNT/epoxy composites were measured using a two-point probe method. They increased with the increase of the aspect ratios and concentrations of MWCNTs in the epoxy matrix.

Prediction of Spring Rate and Initial Failure Load due to Material Properties of Composite Leaf Spring (복합재 판스프링의 재료특성에 따른 스프링 강성변화와 초기 파단하중 예측)

  • Oh, Sung Ha;Choi, Bok Lok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.12
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    • pp.1345-1350
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    • 2014
  • This paper presented analysis methods for adapting E-glass fiber/epoxy composite (GFRP) materials to an automotive leaf spring. It focused on the static behaviors of the leaf spring due to the material composition and its fiber orientation. The material properties of the GFRP composite were directly measured based on the ASTM standard test. A reverse implementation was performed to obtain the complete set of in-situ fiber and matrix properties from the ply test results. Next, the spring rates of the composite leaf spring were examined according to the variation of material parameters such as the fiber angles and resin contents of the composite material. Finally, progressive failure analysis was conducted to identify the initial failure load by means of an elastic stress analysis and specific damage criteria. As a result, it was found that damage first occurred along the edge of the leaf spring owing to the shear stresses.

Development of Epoxy Composites with SWCNT for Highly Thermal Conductivity (고방열 재료 개발을 위한 에폭시/단일벽 탄소나노튜브 복합체 개발)

  • Kim, Hyeonil;Ko, Heung Cho;You, Nam-Ho
    • Composites Research
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    • v.33 no.1
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    • pp.7-12
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    • 2020
  • Over the past decade, liquid crystalline epoxy (LCER) has attracted much attention as a promising matrix for the development of efficient heat dissipation materials. This study presents a comprehensive study including synthesis, preparation and chacterization of polymer/inorganic composites using typical 4,4-diglycidyloxybiphenyl (DP) epoxy among LECR. To confirm the thermal conductivity of composite materials, we have prepared composite samples composed of epoxy resin and single-wall carbon nanotube (SWCNT) as a filler. In particular, DP composites exhibit higher thermal conductivity than commercial epoxy composites that use the same type of filler due to the highly ordered microstructure of the LCER. In addition, the thermal conductivity of the DP composite can be controlled by controlling the amount of filler. In particular, the DP composite containing a SWCNT content of 50 wt% has the highest thermal conductivity of 2.008 W/mK.

Analysis of Natural Organic Matter (NOM) Characteristics in the Geum River (금강 수계 자연유기물 특성 분석)

  • Yu, Soon-Ju;Kim, Chang-Soo;Ha, Sung-Ryong;Hwang, Jong-Yeon;Chae, Min-Hee
    • Journal of Korean Society on Water Environment
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    • v.21 no.2
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    • pp.125-131
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    • 2005
  • Natural organic matter(NOM) is defined as the complex matrix of organic material and abundant in natural waters. It affects the performance of unit operations for water purification. Several kinds of analytical indicators such as DOC, specific ultraviolet absorbance(SUVA), apparent molecular weight (AMW), fractionation and high performance size exclusive chromatography(HPSEC) have been used to understand characteristics and variations of NOM. This study aims to evaluate the characteristics of NOM in the Geum River system comprising with stream flows and reservoirs. It was identified that SUVA denoting the portion of humic substance in water ranged within 1.60~3.36. Using resin adsorbents, dissolved organic carbon(DOC) was fractionated into three classes: hydrophobic bases(HOB), hydrophobic acids(HOA) and hydrophilic substances(HI). HI dominates in all samples, collectively accounting for more than 62% of the DOC. HOA was the second dominated fraction and it varied considerably but accounted for about 30% of the DOC. The distribution of high molecular weight(HMW) measured by HPSEC being used to determine the molecular weight distribution of aquatic humic substances was 40.1% and 38.7% in reservoir and stream flow, respectively. The distribution of low molecular weight(LMW) in stream flow was 13.2% higher than that in reservoir. And apparent molecular weight less than 1KDa, which include the molecular weight of hydrophilic organic matter, occupied with 69.2% and 68.2% in stream flow and reservoir, respectively. While the molecular weight of 1 to 100 KDa including humic substances ranged with 18.6% and 21.6% in stream flow and reservoir, respectively. Seasonal variation of refractory dissolved organic carbon was similar to that of SUVA.