• Title/Summary/Keyword: Material transportation cost

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Effects of Pb Aaddition on Microstructur and Texture in High Temperature Plane Strain Compression of Magnesium Alloys (마그네슘 합금의 고온 평면변형 압축에서 Pb 첨가에 따른 미세조직 및 집합조직 변화)

  • Yebeen Ji;Jimin Yun;Kwonhoo Kim
    • Journal of the Korean Society for Heat Treatment
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    • v.37 no.1
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    • pp.23-28
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    • 2024
  • As global warming accelerates, the transportation industry is increasing the use of lightweight materials with the goal of reducing carbon emissions. Magnesium is a suitable material, but its poor formability limits its use, so research is needed to improve it. Rare-earth elements are known to effectively control texture development, but their high cost limits commercial. In this study, changes in microstructure and texture were investigated by adding Pb, which is expected to have a similar effect as rare-earth elements. The material used is Mg-15wt%Pb alloy. Initial specimens were obtained by rolling at 773 K to a rolling reduction of 25% and heat treatment. Afterwards, plane strain compression was performed at 723 K with a strain rate of 5×10-2s-1 and a strain of -0.4 to -1.0. As a result, recrystallized grains were formed within the microstructure, and the main component of the texture changed from (0,0) to (30,26). The maximum axial density was initially 10.01, but decreased to 4.23 after compression.

Comparison of Short-term Mechanical Characteristics of Fine-grained Soils Treated with Lime Kiln Dust and Lime (석회노분과 석회로 처리된 세립토의 단기적 역학특성 비교)

  • 김대현;사공명;이용희
    • Journal of the Korean Geotechnical Society
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    • v.20 no.3
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    • pp.75-83
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    • 2004
  • The Indiana Department of Transportation (INDOT) has permitted the use of Lime Kiln Dust (LKD) as a low-cost construction material in creating a workable platform for soil modification (not for soil stabilization) since the early 1990s on selected projects. However, the enhanced strength of soils with LKD has not been accounted for in the subgrade stability calculations in the design process. This study was initiated to evaluate how the lime kiln dust is a comparable material to hydrated lime. A series of laboratory tests were performed to assess the mechanical benefits of lime kiln dust in combination with various predominant fine grained soils encountered in the State of Indiana, such as A-4, A-6 and A-7-6. In the course of this study, several tests such as the Atterberg limits, standard Proctor, unconfined compression, CBR, volume stability, and resilient modulus were performed. As a result, mixtures of fine grained soils with 5% lime or 5% LKD substantially improve unconfined compressive strength up to 60% - 400%. CBR values for treated soils are in the range of 25 to 70 while those for untreated soils range from 3 to 18. In general, significant increase in resilient moduli of the soils treated with lime and LKD was observed. This indicates that lime kiln dust may be a viable, cost effective alternative to hydrated lime in enhancing the strength of fine grained soils.

Evaluation of Hydrogen Properties on Mg2NiHx-Graphene Composites by Mechanical Alloying (기계적 합금화법으로 제조한 Mg2NiHx-Graphene 복합재료의 수소화 특성 평가)

  • Lee, Young-Sang;Lee, Soo-Sun;Lee, Byung-Ha;Jung, Seok;Hong, Tae-Whan
    • Journal of Hydrogen and New Energy
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    • v.25 no.1
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    • pp.19-27
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    • 2014
  • Mg hydride has a high hydrogen capacity (7.6%), at high temperature, and is a lightweight and low cost material, thus it a promising hydrogen storage material. However, its high operation temperature and very slow reaction kinetics are obstacles to practical application. In order to overcome these disadvantages of Mg hydride, graphene powder was added to it. The addition of graphene has been shown to reduce the operating temperature of dehydrogenation. Moreover, in this report the environmental aspects of $MgH_x$-Graphene composites are investigated by means of the environmental life cycle assessment (LCA) method. $MgH_x$-Graphene mixture was prepared by hydrogen induced mechanical alloy (HIMA). The synthesized powder was characterized by XRD(X-ray Diffraction). The hydrogenation behaviors were evaluated by using a Sievert's type automatic PCT apparatus. Such evaluation of Materials also conducted in the LCA. From the result of P-C-T(Pressure-Composition-Temperature) curves, the $MgH_x$-3wt.% graphene composite was evaluated as having a 5.86wt.% maximum hydrogen storage capacity, at 523K. From absorption kinetic testing, the $MgH_x$-7wt.% graphene composite was evaluated as having a maximum 6.94wt.%/ms hydrogen absorption rate, at 573K. Environment evaluation results for the $MgH_x$-graphene composites and other materials indicated environmental impact from the electric power used and from the materials themselves.

Development of the Purlin Hanging System Form for the Girder Bridge Slab and Economic Analysis (거더교 상판 콘크리트 타설용 거푸집 개발 및 경제성 분석)

  • Lim, Jeeyoung;Kim, Sunkuk;Son, Kiyoung
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.3
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    • pp.271-278
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    • 2016
  • In the case of South Korea, steel girder bridge (steel box or H-steel) and PSC (Pre-Stressed Concrete) girder bridge are the representative upper structures of railroad and road bridges. These structures account for 75% of the total bridge constructions and 80% of the total construction cost. Since the form work for concreting bridge slab is difficult, various construction methods developed and applied. However, several problems in those methods did not solve partially, including cost increase by material loss and rise of labor costs, quality deterioration by unskilled workers, increased construction time by complicated method, reduced productivity, safety accident by high place work, difficult transportation by big member, and rise of maintenance cost by material characteristic. Alternative method is needed to solve problems of as-is methods. Therefore, the purpose of this study is development of the purlin hanging system form for the girder bridge slab and its economic analysis. Through the findings of this study, it was verified that the purlin hanging system form is possible 60% reduction in cost and 80% reduction in time as comparison with conventional method.

A study on the Composition of the Production Rates System to Prepare Standards for Calculating the Construction Cost of PC Structure Apartments Based on Off-Site Construction (OSC) (OSC 기반 PC구조 공동주택 공사비 산정기준 마련을 위한 품셈 체계 구성에 관한 연구)

  • Lee, Hansoo;Lee, Chiho;Lee, Jeongwook;Noh, Hyunseok
    • Korean Journal of Construction Engineering and Management
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    • v.22 no.6
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    • pp.96-106
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    • 2021
  • The PC structure based on the OSC (Off-Site Construction) is mentioned as a representative method of innovation in the construction industry that converts the existing construction environment from site-centered to factory production-transportation-site assembly. However, recent research on PC method has focused on improving the functions of subsidiary materials and improving the production system to increase productivity and institutional / policy R&D that can be universally applied to the life-cycle stage of ordering / design /construction is insufficient. In particular, the absence of standardized cost calculation standards makes it difficult to calculate and verify of objectified appropriate construction cost. So which is an obstacle to the activation of the PC method. In this study, the standards for construction costs of domestic and foreign PC method were surveyed and similar Construction Standard Production Rates were analyzed to confirm the product structure suitable for PC method. Subsequently, the construction procedures and input resources for each PC subsidiary materials were identified through on-site surveys to derive component for subsidiary materials, and the factors of change in the product according to the construction characteristics(height, weight of subsidiary material) were verified. As a result the standard product calculation system suitable for the site installation of the PC method for apartment was presented.

Application Evaluation of Asphalt mixtures using SDAR (Solvent DeAsphaltene Residue) (SDAR을 이용한 아스팔트 혼합물의 적용성 평가)

  • Yang, Sung Lin;Im, Jeong Hyuk;Hwang, Sung Do;Baek, Cheolmin
    • International Journal of Highway Engineering
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    • v.17 no.4
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    • pp.53-61
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    • 2015
  • PURPOSES : The objective of this study is to evaluate the SDAR (solvent deasphaltene residue), which is obtained from the solvent deasphalting (SDA) process, as a pavement material. METHODS : The physical properties of the SDAR were evaluated based on its chemical composition, and asphalt mixtures with the SDAR were fabricated and used for the evaluation of mechanical properties. Firstly, the chemical composition of SARA (saturate, aromatic, resin and asphaltene) was analyzed using the TLC-FID (thin-layer chromatography-flame ionization detector). Moreover, the basic material properties of the asphalt binder with the SDAR were evaluated by the penetration test, softening point test, ductility test, and PG (performance grade) grade test. The rheological properties of the asphalt binder with the SDAR were evaluated by the dynamic shear modulus ($G^*$) obtained using the time-temperature superposition (TTS) principle. Secondly, the mechanical properties of the asphalt mixtures with the SDAR were evaluated. The compactibility was evaluated using the gyratory compacter. Moreover, the tensile strength ratio (TSR) was used for evaluating the moisture susceptibility of the asphalt mixtures (i.e., susceptibility to pothole damage). The dynamic modulus $E^*$, which is a fundamental property of the asphalt mixture, obtained at different temperatures and loading cycles, was used to evaluate the mechanical properties of the asphalt mixtures. RESULTS AND CONCLUSION : The SDAR shows stiffer and more brittle behavior than the conventional asphalt binder. As the application of the SDAR directly in the field may cause early failures, such as cracks on pavements, it should be applied with modifiers that can favorably modify the brittleness property of the SDAR. Therefore, if appropriate additives are applied on the SDAR, it can be used as a pavement material because of its low cost and strong resistance to rutting.

Case Study on Sustainable office space of the LEED Green Building in the United States - Focused on the Materials and Resources of Indoor Evaluation Factors - (미국 내 LEED 그린빌딩의 지속가능한 업무공간 사례 연구 - 실내 평가요소 중 재료 및 자원을 중심으로 -)

  • Ha, Sook-Nyung;Han, Young-Ho
    • Korean Institute of Interior Design Journal
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    • v.22 no.2
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    • pp.176-185
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    • 2013
  • (Background)In modern industrial society, the design industry failed to observe the law of nature, destructing it. Regardless its intention, the design industry destructed the environment so that it can't maintain the future life because of waste and disaster. For the purpose, it is important to adopt the technology to reuse the waste resource generated by building or minimize the damage to environment for the resource that can't be recycled. (Methods)On the assumption that the material and resource can be an alternative plan for the design that can make environment be sustained, the study analyzed materials and resources out of superior office space of USA, which were selected by LEED Green Building Rating System. (Results)The analysis result revealed that all cases reused main structural part of existing building and indoor and various materials were reused or recycled. Especially, the materials without or with low amount of VOCs and formaldehyde were used. In order to reduce construction waste, the finish of existing building was exposed as it was, 50% of reused materials were used or disassemblable materials were used. When regional materials are used, there is an advantage to reduce transportation cost and recycle the materials rapidly. Lastly, the environment-friendly certified by FSC was used in all cases. (Conclusion)After all, the material is one of the space design strategies sensitive to environment so it is important to select good material. Harmless, environment-friendly materials applied to sustainable office space contribute to the creation of healthy environment. In addition, the use of recycled materials and reused materials to minimize waste is also essential factor for creating sustainable space.

Spatiotemporal chronographical modeling of procurement and material flow for building projects

  • Francis, Adel;Miresco, Edmond;Le Meur, Erwan
    • Advances in Computational Design
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    • v.4 no.2
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    • pp.119-139
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    • 2019
  • Planning and management building projects should tackle the coordination of works and the management of limited spaces, traffic and supplies. Activities cannot be performed without the resources available and resources cannot be used beyond the capacity of workplaces. Otherwise, workspace congestion will negatively affect the flow of works. Better on-site management allows for substantial productivity improvements and cost savings. The procurement system should be able to manage a wider variety of materials and products of the required quality in order to have less stock, in less time, using less space, with less investment and avoiding multiple storage stations. The objective of this paper is to demonstrate the advantages of using the Chronographic modeling, by combining spatiotemporal technical scheduling with the 4D simulations, the Last Planner System and the Takt-time when modeling the construction of building projects. This paper work toward the aforementioned goal by examining the impact that material flow has on site occupancy. The proposed spatiotemporal model promotes efficient site use, defines optimal site-occupancy and workforce-rotation rates, minimizes intermediate stocks, and ensures a suitable procurement process. This paper study the material flow on the site and consider horizontal and vertical paths, traffic flows and appropriate means of transportation to ensure fluidity and safety. This paper contributes to the existing body of knowledge by linking execution and supply to the spatial and temporal aspects. The methodology compare the performance and procurement processes for the proposed Chronographic model with the Gantt-Precedence diagram. Two examples are presented to demonstrate the benefits of the proposed model and to validate the related concepts. This validation is designed to test the model's graphical ability to simulate construction and procurement.

A Study on Auxiliary Pole Installation of Concentrated Winding PMLSM with Bifurcating of Armature Teeth (Bifurcating을 적용한 집중권 PMLSM의 보조극 설치에 관한 연구)

  • Kim, Yong-Jae
    • The Journal of the Korea institute of electronic communication sciences
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    • v.7 no.5
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    • pp.1067-1072
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    • 2012
  • Recently, linear motors have been widely researched and have been increasingly used in various industrial applications. Especially, permanent magnet linear synchronous motors(PMLSMs) have been getting the spotlight in the transportation system. A PMLSM is structurally simple and has a lot of merits such as high speed, high thrust force, etc. However, in case of a long stator system which arranges armature to the full length of transportation lines, a PMLSM has some disadvantages such as the material cost increase and long manufacturing time. Hence, in order to overcome these problems, the PMLSM with stationary discontinuous armature structure and concentrated windings was proposed. However, this method occurs undesirable cogging force by outlet edge effect. The cogging force causes thrust force ripples and generates noise and vibration. Therefore, in this paper, we proposed installation method of auxiliary pole PMLSM with concentrated winding applying bifurcating in order to reduce cogging force by the outlet edge when the armature is placed in a discontinuous arrangement. Also, we have examined characteristics of outlet edge cogging force using 2-D finite element analysis(FEA).

Study on Analysis of RTM Process to Manufacture Bogie Frame Skin Depending on Thickness (대차 프레임 스킨의 두께에 따른 RTM 공정 특성 분석 연구)

  • Kim, Moosun;Kim, Jung-Seok;Kim, Seung Mo
    • Composites Research
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    • v.28 no.6
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    • pp.372-377
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    • 2015
  • In this study, we analyzed process numerically when a bogie frame skin is manufactured by applying resin transfer molding process using composite material instead of steel. Processing time was compared based on the various thickness of bogie frame skin and the weight variation of a skin was also considered. As a result, RTM processing time decreases and the weight of a bogie reduces as the thickness of frame skin increases with the assumption that fiber volume is constant inside the skin. By considering these results as the information to estimate the production cost, trade-off between two fields, processing time and structural properties, can be performed in design optimization to produce bogie frame.