• Title/Summary/Keyword: Material testing

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Design and manufacture of atomatic microwave leakage inspection system (전자 오븐의 누설 고주파 자동 검사 시스템 설계와 제작)

  • 이만형;송지복;이석희;정영철;안희태
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.492-496
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    • 1987
  • The testing philosophy and control schemes are investigated and applied to construct the Automatic Microwave Leakage Inspection System (AMLIS) . AMLIS is consists of three major parts such as Material Handling Mechanism, Fine Positioning Mechanism and Scanning Mechanism. The material Handling unit is designed to perform loading and unloading microwave oven onto the testing point by pneumatic cylinder and vacuum pump. The Fine positioning part includes X-Y-.THETA. table and distance sensing equipment. The scanning part is composed of five SCARA robots, which traverse X-Y-Z catesian coordinates respectively. The leakage testing probes are placed at the end of this each robot then the path and speed are both controlled via microprocessors. A performance test of this system combined with electric parts and software is done and the basic major function of system are accomplished.

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Third Harmonic Generation of Shear Horizontal Guided Waves Propagation in Plate-like Structures

  • Li, Weibin;Xu, Chunguang;Cho, Younho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.2
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    • pp.149-154
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    • 2016
  • The use of nonlinear ultrasonics wave has been accepted as a promising tool for monitoring material states related to microstructural changes, as it has improved sensitivity compared to conventional non-destructive testing approaches. In this paper, third harmonic generation of shear horizontal guided waves propagating in an isotropic plate is investigated using the perturbation method and modal analysis approach. An experimental procedure is proposed to detect the third harmonics of shear horizontal guided waves by electromagnetic transducers. The strongly nonlinear response of shear horizontal guided waves is measured. The accumulative growth of relative acoustic nonlinear response with an increase of propagation distance is detected in this investigation. The experimental results agree with the theoretical prediction, and thus providing another indication of the feasibility of using higher harmonic generation of electromagnetic shear horizontal guided waves for material characterization.

A Novel Tensile Specimen and Test Machine for Mechanical Properties of MEMS Materials (MEMS 소재의 기계적 특성 평가를 위한 인장형 시편 및 시험기 제작)

  • Park, Jun-Hyub;Kim, Chung-Youb;Lee, Chang-Seun;Choa, Sung-Hoon;Song, Ji-Ho
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.258-263
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    • 2004
  • Mechanical property evaluation of micrometer-sized structures is necessary to help design reliable microelectromechanical systems(MEMS) devices. Most material properties are known to exhibit dependence on specimen size and such properties of microscale structures are not well characterized. This paper describes techniques developed for tensile testing of materials used in MEMS. Epi-polycrystalline silicon is currently the most widely used material, and its tensile strength has been measured as 1.52GPa. We have developed an uniaxial testing machine for testing microscale specimen using electro-magnetic actuator. The field magnet and the moving coil taken from an audio-speaker were utilized as the components of the actuator. Structure of specimen was designed and manufactured for easy handling and alignment. In addition to the static tensile tests, new techniques and procedures for measuring strength are described.

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A Novel Tensile Specimen and Tensile Tester for Mechanical Properties of Thin Films (박막의 기계적 물성을 위한 새로운 인장 시편 및 인장 시험기)

  • Park, Jun-Hyub;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.6 s.261
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    • pp.644-650
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    • 2007
  • Mechanical property evaluation of micrometer-sized structures is necessary to help design reliable microelectromechanical systems(MEMS) devices. Most material properties are known to exhibit dependence on specimen size and such properties of microscale structures are not well characterized. This paper describes techniques developed for tensile testing of thin film used in MEMS. Epi-polycrystalline silicon is currently the most widely used material, and its tensile strength has been measured as 1.52GPa. We have developed a tensile testing machine for testing microscale specimen using electro-magnetic actuator. The field magnet and the moving coil taken from an audio-speaker were utilized as the components of the actuator. Structure of specimen was designed and manufactured for easy handling and alignment. In addition to the static tensile tests, it is described that new techniques and procedures can be adopted for high cycle fatigue test of a thin film.

Manufacturing Technology of Thin Foil Tensile Specimen Using CIP and Mechanical Property Measurement Technology (냉간 등방압 성형기를 이용한 미세박판 인장시편의 가공 및 기계적 물성측정 기술)

  • Lee N.K.;Park H. J.;Kim S. S.;Lee H. W.;Hwang J. H.;Park J. H.;Lee H. J.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.509-513
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    • 2005
  • This paper is concerned with manufacturing technology of thin foil tensile specimen using CIP(Cold Isostatic Press) and measurement of precision mechanical properties using micro tensile testing. We can get a burr free micro metallic thin foil specimen using this technology. For testing mechanical property of this micro thin foil, we use a nano scale material testing machine that was developed by KITECH. In this paper, micro tensile specimens of nickel and copper thin foil are fabricated with CIP and precision mechanical properties of these materials could be measured. We will expect precision mechanical property of micro/nano material and component.

A Study on the Image Processing for Effective Insulation Material Degradation Testing (효과적인 절연재료 열화검사를 위한 영상처리에 관한 연구)

  • 정기봉;오무송;김태성
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1999.05a
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    • pp.230-233
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    • 1999
  • Because Insulation material is play an important part for normal work of electricity equipment, the study is advanced, but as the voltage of electricity system is raising, we required that new lnsulation material. They have excellent specific against high stress, namely the study of insulation increase and prevention diagnosis of insulation degradation of Epoxy or XLPE and so on. In this thesis. I utilize image processing technique for effective inspection of insulation material degradation.

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Predicting strength development of RMSM using ultrasonic pulse velocity and artificial neural network

  • Sheen, Nain Y.;Huang, Jeng L.;Le, Hien D.
    • Computers and Concrete
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    • v.12 no.6
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    • pp.785-802
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    • 2013
  • Ready-mixed soil material, known as a kind of controlled low-strength material, is a new way of soil cement combination. It can be used as backfill materials. In this paper, artificial neural network and nonlinear regression approach were applied to predict the compressive strength of ready-mixed soil material containing Portland cement, slag, sand, and soil in mixture. The data used for analyzing were obtained from our testing program. In the experiment, we carried out a mix design with three proportions of sand to soil (e.g., 6:4, 5:5, and 4:6). In addition, blast furnace slag partially replaced cement to improve workability, whereas the water-to-binder ratio was fixed. Testing was conducted on samples to estimate its engineering properties as per ASTM such as flowability, strength, and pulse velocity. Based on testing data, the empirical pulse velocity-strength correlation was established by regression method. Next, three topologies of neural network were developed to predict the strength, namely ANN-I, ANN-II, and ANN-III. The first two models are back-propagation feed-forward networks, and the other one is radial basis neural network. The results show that the compressive strength of ready-mixed soil material can be well-predicted from neural networks. Among all currently proposed neural network models, the ANN-I gives the best prediction because it is closest to the actual strength. Moreover, considering combination of pulse velocity and other factors, viz. curing time, and material contents in mixture, the proposed neural networks offer better evaluation than interpolated from pulse velocity only.

Durability and Characteristics of Ag-Pd Rod Heater for Bidet Fabricated by Screen Printing Process (스크린 프린팅 공정에 의해 제조된 비데용 Ag-Pd 봉형 발열체의 내구성 및 물성 평가 )

  • Tae-Ung Park;Da-Eun Hyun;Ik-Soo Kim;Sung-Chul Lee;Yeon-Sook Lee;Yong-Nam Kim;Dong-Won Lee;Jong-Min Oh
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.36 no.1
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    • pp.81-87
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    • 2023
  • Heaters using the resistance heating principle are used in various industrial fields that require heat and are also essentially used in bidet among small home appliances. A planar heater and a coil-inserted heater mounted on a conventional commercially used bidet have disadvantages and limitations of complicated manufacturing process and local heating. In this study, silver-palladium (Ag-Pd) powder material was used for a screen-printing process that is more advantageous in achieving simplification than the existing process, and a rod-type heater for bidet was manufactured. The on-off cycle test under actual conditions was conducted to confirm the durability and the capability of the fabricated heater, and the fabricated heater operated more than 2,600 on-off cycles, which means it could be applied for a commercial product. In addition, through the on-off cycles under harsh conditions, the cause of failure was identified after the test that the durability limit temperature of the heater was 850℃. Through Ag-Pd rod heater in this study, it is expected to contribute to the efficient development of electrode materials for heaters and the improvement of the durability of heaters in the future.

New Frontiers in Hard Materials Testing

  • Gee, Mark;Gant, Andrew;Morrell, Roger;Roebuck, Bryan
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.885-886
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    • 2006
  • Significant advances in mechanical testing for hard materials are discussed in this paper. There are three specific areas that are covered. In the measurement of fracture toughness factors such as the control of slow crack growth to produce strating cracks, and evaluating reproducibility and repeatability of tests have been recently examined. The miniaturization of tests reduces the amount of material that is used in testing, improves the throughput of tests, and also improves cost effectiveness. New techniques such as stepwise testing and micro scratch testing have contributed to significant additions to the knowledge of the wear mechanisms that operate in these materials.

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ECONOMY IN RADIOGRAPHY THROUGH QUALITY

  • Lenaerts, C.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.8 no.1
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    • pp.44-48
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    • 1988
  • Quality and economy in radiography can be achieved by using the right techniques and the film material available on the market. Pre-packing with or without lead, under vacuum or not, play an important role provided the right kinds of procedures are applied. The author explains some of the ways used by different N.D.T.companies to achieve the best quality in an economical way.

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