• Title/Summary/Keyword: Material tester

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Design and Construction of a High Temperature Creep Tester for Thin Film Specimens (박막시험편용 고온 크리프 시험기의 설계 및 제작)

  • Ko, Gyoung-Dek;Lee, Sang-Shin;Kang, Ki-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.2 s.257
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    • pp.253-259
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    • 2007
  • A new material tester has been developed to measure mechanical properties of thin film specimens at high temperature. It is useful for observing oxide film growth or local deformation on the surface, and for measuring creep strength. Main characteristics of the tester is as follows; First, high temperature is achieved by Joule heating generated by electricity passing through the specimen, which does not need to enclose the specimen by a furnace or a heating chamber. The exposed specimen enables one to observe the surface during the test. Because the overall size of the test rig is compact, the whole test rig can be placed in a chamber for environmental controlled tests. The loading device is from a level scales. Not only static load with fixed counter weight, but also variable load by moving counter weight controlled remotely can be applied for an ordinary creep test and creep-fatigue test, respectively. The detail of the construction, operation principle, and the specification are described. And also, an example of test result obtained using the creep tester is presented.

A Study of Evaluation for Optimum Content and Bond Strength Properties of Bituminous Materials applied for preventing Separation of Asphalt Pavement Layers (아스팔트 포장층 분리억제용 역청재료의 부착성능 및 최적함량 평가에 대한 연구)

  • Kim, Dowan;Lee, Sangyum;Mun, Sungho
    • International Journal of Highway Engineering
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    • v.18 no.6
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    • pp.137-143
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    • 2016
  • OBJECTIVES : Bituminous materials, such as tack coat, are utilized between pavement layers for improving the bond strength in pavement construction sites. The standards regarding the application of bituminous material are not clearly presented in the Korean construction guideline without RS(C)-4. Hence, the objective of this study is to determine the optimum content of bituminous materials by analyzing interlayer shear strength (ISS) from the direct shear tester, which was developed in this research. The shear strength of tack coat was defined with the sort of bituminous materials. METHODS : The mixtures for the shear test were made using marshall mix design. The specimens were vertically and horizontally separated for the direct shear test. The separated specimens were bonded using bituminous material. The objectives of the experiment are to determine the performance of bond and shear properties resulting from slippage, rutting, shovel, and corrugation of asphalt pavements. A machine based on the Louisiana interlayer shear strength tester (LISST) of NCHRP Report-712 was developed to determine the ISS. The applied types of tack coat were RS(C)-4, AP-3, QRS-4, and BD-coat with contents of $0.3{\ell}/m^2$, $0.45{\ell}/m^2$, $0.6{\ell}/m^2$, and $0.8{\ell}/m^2$, respectively. RESULTS : Table 2 gives the results of the direct shear test using the developed shear machine. The BD-coat type indicated the highest average ISS value compared to the others. Between the surface and binder course, optimum tack coat application rates for AP-3, RS(C)-4, QRS-4, and BD-Coat were $0.6{\ell}/m^2$, $0.3{\ell}/m^2$, $0.6{\ell}/m^2$, and $0.45{\ell}/m^2$, respectively. These optimum contents were determined using the ISS value. CONCLUSIONS : The ISS values of AP-3, RS(C)-4, and QRS-4 showed similar tendencies when ISS increased in the range $0.3{\sim}0.6{\ell}/m^2$, while ISS decreased when the applied rate exceeded $0.6{\ell}/m^2$. Similarly, the highest ISS value of the BD-coat was observed when the applied rate was $0.45{\ell}/m^2$. However, shear strength was similar to the maximum value of ISS when the tack-coat application rate of BD-Coat exceeded $0.45{\ell}/m^2$.

Aging Characteristics of Glass Fabric/Phenolic Composites for Tilting Train Using Accelerated Aging Tester (가속노화시험장치를 적용한 틸팅열차용 유리섬유직물/페놀릭 복합재의 노화특성 평가)

  • Yoon Sung-Ho;Nam Jung-Pyo;Hwang Young-Eun;Lee Sang-Jin;Shin Kwang-Bok
    • Journal of the Korean Society for Railway
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    • v.8 no.2
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    • pp.188-194
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    • 2005
  • Aging characteristics of glass fabric/phenolic composites for tilting train subjected to combined environmental aging factors were investigated. A 2.5KW accelerated aging tester with a xenon-arc lamp was used to provide environmental aging factors such as temperature, moisture, and ultraviolet. A series of aging tests were conducted up to 3000 hours and several types of specimens were prepared along the warp direction and the fill direction. Mechanical degradations for tensile, flexural, and shear properties were evaluated as a function of exposure times through a material testing system. Thermal analysis properties such as storage shear modulus, loss shear modulus, and tan 3 were measured through a dynamic mechanical analyzer. Finally exposed surfaces of the composites were examined using a scanning electron microscope. According to the experimental results, mechanical properties and thermal analysis properties of glass fabric/phenolic composites were found to be slightly degraded as a function of exposure times due to combined environmental effects.

Corrosion Fatigue Characteristics of A106-GrB Steel Weldments in NaC1 solution (A106 GrB강 용접부의 염수중 부식피로특성)

  • 김철한
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.3
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    • pp.65-72
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    • 1997
  • The horizontal corrosion fatigue tester has been developed for investigating environmental strength. Using this tester, we investigated about corrosion fatigue caracteristics for A106-Gr B steel weldments in 3.5% synthetic seawater and room temperature. Considered parameter is only frequency of 1, 3 and 5Hz.. and Corrosion fatigue crack length was measured by DC potential difference method. From the results, we could find that the horizontal corrosion fatigue tester could be well applied to estimation of fatigue strength. and, In case of 5Hz., corrosion fatigue crack growth pate of A106-Gr B steel weldment was transgranular, and of 1 and 3Hz. showed that transgranular and interfranular was mixed. Also, Material constants of corrosion fatigue crack growth estimated in each frequency were C=9.33$\times$$10^{-9}$ and m=2.93 in 1Hz., C=9.77$\times$$10^{-10}$ and m=3.47 in 3Hz., C=1.02$\times$$10^{-10}$ and m=4.05 in 5Hz

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Comparative Analysis of Dynamic Moisture Movement Testers

  • Lee, Duck-Weon;Shim, Woo-Sub;Lim, Ho-Sun
    • Journal of Fashion Business
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    • v.15 no.6
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    • pp.40-55
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    • 2011
  • The purpose of this research is to review testing principle, testing design and experimental results of the four dynamic moisture movement testers. The research analyzes Moisture Manager Tester (MMT), Alambeta Instrument, Dynamic Surface Moisture Movement Tester, and Gravimetric Absorbent Testing Method based on American Society for Testing and Material (ASTM) E 96 which is an international standard testing method. Although many of researches use ASTM E 96 to measure moisture movement on a fabric, it has several weaknesses, such as long experimental time and a physical change of sample by a holder of the frame. Hence, lots of researchers have studied and developed the new measurement systems measuring moisture management on a fabric or garment and ultimately mimic heat energy and perspiration created by the human body. These moisture management systems use a variety of parameters, such as electricity, color, and sensor to measure their movement in the fabric. Through comparison with the existing tester (ASTM E 96), the research recognizes the strength and weakness in the dynamic moisture movement testers.

A Study on the Bending Fatigue Strength of Sintering Spur Gear (소결치차의 피로강도에 관한 연구)

  • 류성기;김경모
    • Journal of the Korean Society of Safety
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    • v.9 no.3
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    • pp.28-33
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    • 1994
  • It is very important to have exact informations on the properties and characteristics of the sintering material as a new material of machine elements. To study the sintering spur gear and the sintering specimen to be consisted of Fe-Cu-C, the constant stress amplitude fatigue test is performed by using an electrohydrolic survo-controlled pulsating tester. Consequently, the S-N curves are obtained and the fatigue strength is compared with flaw depth. Accordingly, this study presents the fatigue strength of sintering spur gears, the critical notch depth of sintering materials and the effects of flaw depth on the bending fatigue strength.

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Computer-aided tester for non-destructive determination of material properties

  • Neumaier, Peter
    • Journal of the Korean Society for Nondestructive Testing
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    • v.7 no.2
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    • pp.52-57
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    • 1988
  • This article presents a newly developed equipment system for computer-aided, magneto-inductive testing of metals for material properties. The advantages of ultramodern computer technology over conventional test mothods are illustrated, in particular the greatly simplified equipment adjustment and the extended possibilities of test data evaluation. The characterisitics of the new system of equipment are demonstrated by way of practical testing examples.

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Behaviors of Decomposition products and Electrical treeing in XLPE According to Drying condition (XLPE의 가열건조에 따른 분해잔사와 전기 Tree 특성)

  • 한기만;김동욱;김영성
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1994.05a
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    • pp.108-110
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    • 1994
  • Decomposition products by crosslinking reaction of PE using Dicumylperoxide(DCP) should influence on the electrical properties in XLPE. This paper studies on Behaviors of Decomposition products and Electrical Treeing ding to Drying condition. We used the Gas Chromatography for Decomposition Gases analysis FT-IR for investigating the behaviors of Decomposition products remained in XLPE Break Down Voltage Tester for Electrical Treeing measurement.

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Fretting Wear Characteristics of Nuclear Fuel Rod Material (핵연료봉재의 프레팅 마멸 특성)

  • 김태형;조광희;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.04b
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    • pp.25-29
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    • 1996
  • The fretting wear characteristics for Zircaloy-4 tube used as fuel rod in the nuclear power plant have been investigated. The fretting wear tester was designed and manufactured for this experiment. This study was focused on main factors of fretting wear, cycle, slip amplitude and normal load. The worn surfaces were observed by SEM.

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Evaluation of Fretting Fatigue Behavior for Railway Axle Material (철도 차축재료의 프레팅 피로거동 평가)

  • Choi, Sung-Jong;Kwon, Jong-Wan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.5
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    • pp.139-145
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    • 2007
  • Fretting is a kind of surface damage mechanism observed in mechanically jointed components and structures. The initial crack under fretting damage occurs at lower stress amplitude and lower cycles of cyclic loading than that under plain fatigue condition. This can be observed in automobile and railway vehicle, fossil and nuclear power plant, aircraft etc. In the present study, railway axle material RSA1 used for evaluation of fretting fatigue life. Plain and fretting fatigue tests were carried out using rotary bending fatigue tester with proving ring and bridge type contact pad. Through these experiments, it is found that the fretting fatigue limit decreased about 37% compared to the plain fatigue limit. In fretting fatigue, the wear debris is observed on the contact surface, and oblique cracks at an earlier stage are initiated in contact area. These results can be used as useful data in a structural integrity evaluation of railway axle.