• Title/Summary/Keyword: Master cylinder

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Measurement of Radial Error Motions of a Rotating Spindle by Moire Topography (모아레 원리를 이용한 스핀들의 반경방향 회전정도 측정)

  • 박윤창;김승우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.11
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    • pp.2723-2729
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    • 1993
  • Moire principles are applied to the measurement of the spindle radial error motion. As opposed to conventional techniques, no master cylinder or ball is needed in the measurement so that the offset and out-of-roundness errors of the master can be inherently eliminated. Two periodic circular gratings are used, one is made on the spindle and the other is held stationary on the reference frame. When the two gratings are seen superimposed during spindle rotation, an interference fringe pattern is observed from which the information on the eccentricity between the two gratings can be extracted with high precision. The optical design and fringe analysis techniques of a prototype measurement system are described in detail with exemplary measurement results.

A study on the characteristics of automotive brake pedal force (자동차 제동장치의 답력특성에 관한 연구)

  • 김형대;임윤철
    • Journal of the korean Society of Automotive Engineers
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    • v.15 no.2
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    • pp.64-75
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    • 1993
  • In this study, the function of a hydraulic brake system with a vacuum booster is systematically analyzed according to the mutual relations which follow : - the brake pedal force vs. booster cylinder input force - the booster output force vs. master cylinder input force - the hydraulic line pressure vs. braking deceleration. A computer program is developed based on the theory which is able to predict and analyze the pedal force characteristics at the beginning of the initial stage of brake system design. Analytical results show good agreement with the experimental vehicle test.

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Development of LVDT-Based Measuring System of the Cylinder Liner Wear for Marine Diesel Engines and Its Performance Evaluation (LVDT를 이용한 선박용 디젤 엔진의 실린더 라이너 마모 계측시스템 개발 및 성능평가)

  • Ha, Yun-Su
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.6
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    • pp.829-834
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    • 2011
  • This paper introduces a new system which measures abrasion quantity of cylinder liners of large-scale marine diesel engines. The proposed system consists of three parts; measurement part where an LVDT, a temperature sensor, a camera and LED for lighting control are installed, monitoring part which accomplishes measurement command transmission and monitoring based on PC or notebook, and master control part which controls the measurement part and transfers measurement data to the monitoring part. The accuracy of the developed system is compared with that of an internal micrometer with 1/100 mm accuracy.

A Simulation Analysis of Productivity Increasement Effect of JIT System Application (JTL시스템 적용에 의한 생산성향상 효과의 시뮬레이션 분석)

  • 신현표;구일섭
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.34
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    • pp.115-121
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    • 1995
  • The objective of this study is to develope an effectiveness measurement technique for U-shaped JIT production line by computer simulation. A small and medium sized automobile brake master cylinder manufacturing plant is studied for productivity improvement The production line is analysed and improved by applying Low Cost Automation, special jigs and fixtures, and facilities layout changes. An experimental simulation model is built using SIMAN(SIMulation ANalysis) simulation software for the production system analysis.

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A Study on Mission Profile and Determination of Durability Test Parameters in the Hydraulic Clutch System (Hydraulic Clutch System의 Mission Profile 및 내구시험모수 결정에 관한 연구)

  • Lee, Sang-Cheon;Hur, Man-Dae;Lee, Chun-Gon;Kim, Jae-Young;Kang, Ji-Woo;Lee, Hong-Bum;So, Yoon-Sub;Lee, Jong-Hyung;Min, Byung-Gil;Lee, Jae-Yul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.5
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    • pp.521-528
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    • 2009
  • One of reliability measurements of vehicle is estimated by driving mileage but the reliability of component, such as an hydraulic clutch system, is defined from the number of successful operational cycle. Relationship between these reliability measurement variables(mileage and cycle) should be examined first of all in the reliability estimation of components. Relationship between mileage and cycles is commonly known as linear function. However, the gradient depends on the operational environmental condition. Therefore, estimation of mission profile variable should be done with correlation analysis at the same time. In this paper, we derive mission profile variable of an hydraulic clutch system by field vehicle test and suggest the determination process of durability test parameters of CMC(Clutch Master Cylinder) with mission profile variable.

Development of Automotive Braking Performance Analysis Program Considering Dynamic Characteristic (차량 제동 성능 해석 프로그램 개발)

  • 정일호;이수호;서종휘;박태원
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.2
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    • pp.175-181
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    • 2004
  • Analysis of brake characteristics has progressed rapidly in recent years, as computer techniques have developed. However, there are many problems in predicting braking characteristics, due to the numerous design variables of the brake system. Therefore, a synthetic braking performance analysis is required for all brake system parts such as master cylinder, booster, control valve and split system. In this paper, a program which can analyze braking performance such as force distribution, braking efficiency, pedal force and pedal travel, is presented. The preprocessor of the program helps users prepare input files through a dialog box. An additional postprocessor makes the graph presentation of solved results. Also, a simple example problem is applied to show the usefulness of the presented program.

A Study on the Dynamic Characteristics of ABS Hydraulic Control Valve (ABS 유압 제어 밸브의 동 특성 해석에 관한 연구)

  • 김병우;송창섭
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.4
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    • pp.121-130
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    • 2001
  • For the purpose of optimal control of anti-lock brake systems, precise dynamic characteristics analysis of hydraulic modulator, especially solenoid valve is necessary. However, most of researches so far have dealt with dynamic characteristic analysis of valve itself, and the results have been restrictively applied to the actual ABS modulator, where hydraulic pressure is acting. In this study, mathmatical modeling and experimental analysis were peformed in order to evaluate the valve dynamic characteristics when the hydraulic pressure is applied. High pressure on the master cylinder that affects on the valve dynamic characteristics have been analyzed quantitatively, and performance improvement methods have been suggested through parameter study. Consequently, results of solenoid valve dynamic characteristics analysis derived in the study can be utilized as criteria for the optimal control of anti-lock brake systems.

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A Case Study of Reliability Assessment of CMC in Hydraulic Clutch System with Field Warranty Data (보증수리자료를 활용한 유압클러치시스템의 클러치마스터실린더 신뢰성 분석 사례연구)

  • Lee, Sang Cheon;Park, Jong Hun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.36 no.3
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    • pp.1-7
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    • 2013
  • This paper is a case study of reliability assessment with field warranty data of Clutch Master Cylinder (CMC) in hydraulic clutch system. We estimate lifetime distribution using field warranty data which contain much useful information for understanding reliability of the system in the real-world environments. However, the estimated parameters are far from existing reference values, which seems to be caused right censored field warranty data. To modify the parameters, we use the information of the durability test which is performed to verify that the lifetime of the item meets the required level. After that, we can observe that the modified parameters are closer to the existing reference values. This case study shows a possible idea to supplement lack of right censored field warranty data and its applicability.

Braking Pressure Characteristics of Solenoid-Flow Control Type ABS by PWM Control (PWM 제어에 의한 솔레노이드-유량제어방식 ABS의 제동압력 특성)

  • Song, Chang-Seop;Yang, Hae-Jeong
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.8
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    • pp.146-154
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    • 1997
  • Solenoid-folw control type ABS is used with a 'dump and reapply' pressure control arrangement instead of using 2/2 (normal open/close) solenoid valves in convensional systems(sol. -sol. control type), a flow control valve is used which replaces the (no) inlet valve. The flow control valve controls fluid flow providing a nearly constant reapply rate( .theta. ) after the dump plase of ABS operation. In this study, to investigate a characteristics of brake pressure by PWM control, test rig was consisted of ABS hydraulic modulator, digital controller, pneumatic power supply and brake master cylinder. For comparison with experi- mental results, system modelling and computer simulation were performed. As a result, experiment results showed fairly agreement with the simulation. Also, it is shown that the pressure gradient (tan .theta. ) is affected by pressure, frequency, duty ratio and expressed with an exponential funtion.

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Three-dimensional accuracy of different correction methods for cast implant bars

  • Kwon, Ji-Yung;Kim, Chang-Whe;Lim, Young-Jun;Kwon, Ho-Beom;Kim, Myung-Joo
    • The Journal of Advanced Prosthodontics
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    • v.6 no.1
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    • pp.39-45
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    • 2014
  • PURPOSE. The aim of the present study was to evaluate the accuracy of three techniques for correction of cast implant bars. MATERIALS AND METHODS. Thirty cast implant bars were fabricated on a metal master model. All cast implant bars were sectioned at 5 mm from the left gold cylinder using a disk of 0.3 mm thickness, and then each group of ten specimens was corrected by gas-air torch soldering, laser welding, and additional casting technique. Three dimensional evaluation including horizontal, vertical, and twisting measurements was based on measurement and comparison of (1) gap distances of the right abutment replica-gold cylinder interface at buccal, distal, lingual side, (2) changes of bar length, and (3) axis angle changes of the right gold cylinders at the step of the post-correction measurements on the three groups with a contact and non-contact coordinate measuring machine. One-way analysis of variance (ANOVA) and paired t-test were performed at the significance level of 5%. RESULTS. Gap distances of the cast implant bars after correction procedure showed no statistically significant difference among groups. Changes in bar length between pre-casting and post-correction measurement were statistically significance among groups. Axis angle changes of the right gold cylinders were not statistically significance among groups. CONCLUSION. There was no statistical significance among three techniques in horizontal, vertical and axial errors. But, gas-air torch soldering technique showed the most consistent and accurate trend in the correction of implant bar error. However, Laser welding technique, showed a large mean and standard deviation in vertical and twisting measurement and might be technique-sensitive method.