• Title/Summary/Keyword: Manufacturing system

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A Study of Manufacturing Cell Based on the Demand Rate (부품 수요율을 고려한 제조 셀의 운용)

  • 박승헌
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.49
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    • pp.67-76
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    • 1999
  • This research presents the relationship among machining time, cycle time and demand rate in a cellular manufacturing system. The manufacturing cell produces part families by automated machines. This paper discusses the cases of increasing demand rate in an existing cell and designing cell based on the demand rate. This research developed an algorithm for decision making such as cycle time, machines and workers in order to minimize the total machine capacity and the number of workers for any given demand rate. The proposed algorithm was successfully applied for the design and operation of cell manufacturing with a good result.

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A Study of PLC Simulation for Transport System in Virtual Environment (가상환경 기반의 컨베이어 시스템 검증을 위한 제어 시뮬레이션 연구)

  • Ko, Min-Suk;Park, Sang-Chul
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.4
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    • pp.274-281
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    • 2012
  • This paper proposed a control simulation method for design and verification of the transport system in an automobile assembly line based on digital manufacturing system. The design of the transport system involves two major activities: mechanical design (device specification) and electrical design (device behavior and system control). Conventionally, the simulation and emulation system of the transport system focuses on the abstract level, which mainly deals with design verification, alternative comparison, and system diagnosis. Although it can provide overall system visibility in monitoring how well it works in the process and view, its simulation models are not sufficiently realistic to be used for a detailed design or for implementation purposes. In this paper, a digital simulation model for a transport system in an automotive assembly line is constructed by adapting a digital manufacturing methodology. We use the concept of the "Virtual Probe", which transport a carrier instead of the belt of the conveyor. In conclusion, the proposed method is valuable in the process of test run in the shop floor. This method would reduce the time and effort for validating the manufacturing system and improve the productivity and integrity of the control program.

A Study on the Quality Properties of Recycled Sand by Produced Dry Manufacturing System and Wet Manufacturing System (건식생산 및 습식생산시스템에 의해 생산된 순환모래의 품질특성에 관한 연구)

  • Song, Ha-Young;Lee, Sang-Soo;Lee, Ji-Hwan;Lee, Yun-Seong
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.2
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    • pp.74-84
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    • 2009
  • The study aims that high quality recycled sand by wet manufacturing system can be used in practical way through basic material property. The basic material property test was done by 4 categories, dry manufacturing system (1) tandem and (2) parallel, wet manufacturing system (3) large capacity and (4) small capacity. RS-IV is the final production of (1) to (4) method, it is tested via KS F 2573 (recycled fine aggregate). RS-IV is satisfied with 4 items, those are absolute dry density, 0.08mm sieve throughput, clay lump amount, and organic impurity substance content. However, absorptivity item has problem in (1) and (2) method, (3) and (4) method are confirmed with norms 5% low. Also, the production quality of wet manufacturing system is better than dry manufacturing system in absolute dry density, absorptivity, 0.08mm sieve throughput, and clay lump amount.

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Discrete event systems modeling and scheduling of flexible manufacturing systems

  • Tamura, Hiroyuki;Hatono, Itsuo
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10b
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    • pp.1564-1569
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    • 1991
  • In this paper we describe Flexible Manufacturing Systems (FMS) using Petri nets, since Petri nets provide a powerful tool for modeling dynamical behavior of discrete concurrent processes. We deal with off-Line and on-Line rule-based scheduling of FMS. The role of the rule-base is to generate appropriate priority rule for resolving conflicts, that is, for selecting one of enabled transitions to be fired in a conflict set of the Petri nets. This corresponds to select a part type to be processed in the FMS. Towards developing more Intelligent Manufacturing Systems (IMS) we propose a conceptual framework of a futuristic intelligent scheduling system.

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Development of remote welding system using fiber laser (화이버 레이저 원격용접 기술개발)

  • Kim K. S.;Jung C. H.;Kim I. H.;Chang I. S.;Lee H. B,
    • Laser Solutions
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    • v.8 no.3
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    • pp.27-30
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    • 2005
  • Nowadays, most automotives companies are making use of laser welding in car body assembly shop. But even though laser welding is better than resistance spot welding in many points, its application has been limited to special technology for manufacturing. The paper introduces in the field of remote welding system (RWS) to improve the process efficiency of laser welding. Positioning time of RWS between welding stitches is dramatically reduced to zero. It is a kind of solutions to generalize laser welding in mass production. This RWS consists of fiber laser, industrial robot and 3-axis scanner.

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A manufacturing cell design model and cell design support system based on workload (작업부하에 의한 생산셀 설계 모델과 셀설계지원시스템)

  • 문치웅;이상용
    • Korean Management Science Review
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    • v.12 no.1
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    • pp.51-60
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    • 1995
  • This paper presents a workload based model and cell design support system (CDSS) in manufacturing cell design. The proposed model consider manufacturing factor such as machine capacity, production volume, process time, and cell size. Based on those information, workload is calculated and according to the workload, the relationship between machine and part is represented by the workload matrix. To form the manufacturing cell, correlation similarity coefficient (CSC) among machines are calculated and a pair of machines that has the highest value of CSC is assigned to a machine cell. Repeat the above steps until the desired manufacturing cells are obtained. Finally, a cell design support system that could increase the efficiency in the application of a proposed model is developed. The proposed model and CDSS are illustrated by a numerical example.

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품질 지향적 생산시스템에 관한 고찰

  • 여형민;강선구;강무진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.491-495
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    • 1996
  • As the significance of quality in the sense of customer satisfaction is growing, the management of quality becomes one of the main interests in the manufacturing systems research systems research. This paper presents the concept of quality-oriented manufacturing system which is composed of a business process domain and a quality domain. In the business process domain, business functions are integrated by traditional design and manufacturing databases on the one hand, and a quality management system is interlinked to them via several quality modules on the other hand. Quality information model connects the business process dimain with the qualitydomain where various types of qualitydata are stored in the form of quality database. This framework helps a manufacturing enterprise to implement the quality-oriented manufacturing system to achieve its final objective "customer satisfaction."ion."quot;

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Design of a knowledge-based controller for job scheduling in assembly (조립 작업에서의 생산계획 수립을 위한 지식베이스형 제어기의 설계)

  • 김성수;서기성;우광방
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.514-518
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    • 1990
  • This paper describes an experimental Knowledge-Based Control System, named KBCS, for manufacturing and assembly. The KBCS of five parts and function : data-base, knowledge acquisition, optimization, and graphic monitoring. The KBCS is utilized for a FMS which is of five machine centers and automatic assembly lines. Each machine can perform almost all manufacturing functions which some difference in efficiency. Buffers store temporarily the incoming components and the outing components. Parts arrive at assembly lines after many steps of manufacturing, and the transfer path and time are determined by procedural knowledge of control systems. Nine different incoming components are set up. The total control system is expected to perform four algorithms, timing algorithm ,sequencing algorithm, penalty algorithm, and cart algorithm. The construction of controller require basic components of manufacturing systems in which knowledges are formulated on the base of the results and the repeated simulation of KBCS with graphic monitoring system. Simulation results by KBCS are compared with those by the other rules of manufacturing.

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Application of Distributed Objects for CAPP (공정계획을 위한 분산객체의 응용)

  • 김준국;이홍희
    • Journal of the Korea Safety Management & Science
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    • v.4 no.2
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    • pp.155-168
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    • 2002
  • As the market and the organizations of an enterprise expand globally, the rapid and accurate communication gets more important for product manufacturing. The manufacturing information flow among the designers, the process planners and the shop floors is characterized and modelled. Its methods are constructed using distributed objects. Their introduction to the network-based CAPP system offers speed and safety for the system and makes the reconstruction and distribution of the application programs easy. The manufacturing processes are generated based on the feature information of a designed part, then the manufacturing resources are selected using the process planning logic which is implemented by distributed objects. The databases and distributed objects are integrated under the recent internet environments. The developed system makes it possible to manipulate and to transfer the process planning and manufacturing data everywhere in the world.

Virtual Manufacturing for an Automotive Company (IV)-Information Management for a Virtual Factory (자동차 가상생산 기술 적용 (IV)- 가상공장 정보 관리)

  • Noh, Sang-Do;Ahn, Hyeon-Sik;Park, Young-Jin
    • IE interfaces
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    • v.16 no.1
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    • pp.63-69
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    • 2003
  • Virtual Manufacturing is a technology facilitating effective development and agile production of products via computer models representing physical and logical schema and the behavior of the real manufacturing systems including manufacturing resources, environments and products. For the successful application of this technology, a virtual factory as a well-designed and integrated environment is essential. To construct a virtual factory in effective and concurrent manners, a supporting information infrastructure for managing diverse models of virtual factory is very important. In this paper, we constructed the web-based information management system for many engineering activities related with a virtual factory. Using this system, users can handle all information and diverse digital files including attributes, parameters, 3-D CAD files, simulation models, and etc. of a cell, line and whole factory. We expect that this information management system for a virtual factory helps us achieve great time savings and advances in accuracy for construction and maintenance activities of virtual factories.