• 제목/요약/키워드: Manufacturing process data

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Smart Factory Big Data를 활용한 공정 이상 탐지 프로세스 적용 사례 연구 (A case study on the application of process abnormal detection process using big data in smart factory)

  • 남현우
    • 응용통계연구
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    • 제34권1호
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    • pp.99-114
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    • 2021
  • 반도체 제조 산업에서는 Big Data에 기초한 Smart Factory 도입과 적용이 가시화되면서 생산 공정의 각 단계에서 수집 가능한 다양한 센서(sensor) 데이터를 활용하여 공정 이상 탐지 및 최종 수율 예측 등에 다양한 분석 방법을 시도하고 있다. 현재 반도체 공정은 원료인 잉곳(ingot)에서 패키징(packaging) 작업 이전의 웨이퍼(wafer) 생산까지 500 600개 이상의 세부 공정과 이와 연계된 수천 개의 계측 공정으로 구성된다. 개별 계측 공정 내의 실제 계측 비율은 대상 제품 대비 0.1%에서 최대 5%를 넘지 못하고 계측 시점별로 일정하게 유지할 수 없다. 이러한 이유로 공정 각 단계의 정상 상태를 간접적으로 판단할 수 있는 장비 센서(sensor) 데이터를 활용하여 관리 여부를 판단하고자 하는 노력이 계속되고 있다. 본 연구에서는 장비 센서 데이터 기반의 공정 이상 탐지 프로세스를 정의하고 현재 적용 되고 있는 기술 통계량 기반 진단 방법의 단점을 보완하기 위해 FDA(Functional Data Analysis)방법을 활용하였다. 실제 현장 사례 데이터에 머신러닝을 이용하여 이상 탐지 정확도 비교를 통해 효과성을 검증하였다.

제조협업 성과분석을 위한 협업 프로세스 웨어하우스 개발 (Development of Collaborative Process Warehouse for Analyzing Performance of Manufacturing Collaboration)

  • 김규리;김애경;김상국;정재윤
    • 산업공학
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    • 제25권1호
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    • pp.71-78
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    • 2012
  • Most manufacturing companies participate in various types of active collaboration to enhance competitive advantages in their arenas. In this paper, we introduce a data warehouse system that is designed for manufacturing collaboration. Just as enterprise information systems, collaboration support systems also need functions of performance measurement and monitoring. For this reason, we devise a new approach to measuring and evaluating performance of manufacturing collaboration. Specifically, we first present a concept of process warehouses for manufacturing collaboration. Next, we design a data schema of collaborative process warehouses to store and monitor collaboration performances. Finally, we implement a prototype system to support performance management of manufacturing collaboration. The proposed system can be used to effectively maintain and continuously improve collaboration in manufacturing industry.

데이터 마이닝을 이용한 생산공정 데이터 분석 시나리오 (Scenarios for Manufacturing Process Data Analysis using Data Mining)

  • 이형욱;배성민
    • 융복합기술연구소 논문집
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    • 제3권1호
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    • pp.41-44
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    • 2013
  • Process and manufacturing data are numerously accumulated to the enterprise database in industries but little of those data are utilized. Data mining can support a decision to manager in process from the data. However, it is not easy to field managers because a proper adoption of various schemes is very difficult. In this paper, six scenarios are conducted using data mining schemes for the various situations of field claims such as yield problem, trend analysis and prediction of yield according to changes of operating conditions, etc. Scenarios, like templates, of various analysis situations are helpful to users.

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화합물 반도체 공장의 통합생산시스템 설계에 관한 연구 (A Design of Integrated Manufacturing System for Compound Semiconductor Fabrication)

  • 이승우;박지훈;이화기
    • 산업경영시스템학회지
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    • 제26권3호
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    • pp.67-73
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    • 2003
  • Manufacturing technologies of compound semiconductor are similar to the process of memory device, but management technology of manufacturing process for compound semiconductor is not enough developed. Semiconductor manufacturing environment also has been emerged as mass customization and open foundry service so integrated manufacturing system is needed. In this study we design the integrated manufacturing system for compound semiconductor fabrication t hat has monitoring of process, reduction of lead-time, obedience of due-dates and so on. This study presents integrated manufacturing system having database system that based on web and data acquisition system. And we will implement them in the actual compound semiconductor fabrication.

데이터마이닝 기법을 이용한 제조 공정내의 불량항목별 예측방법 (Defect Type Prediction Method in Manufacturing Process Using Data Mining Technique)

  • 변성규;강창욱;심성보
    • 산업경영시스템학회지
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    • 제27권2호
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    • pp.10-16
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    • 2004
  • Data mining technique is the exploration and analysis, by automatic or semiautomatic means, of large quantities of data in order to discover meaningful patterns and rules. This paper uses a data mining technique for the prediction of defect types in manufacturing Process. The Purpose of this Paper is to model the recognition of defect type Patterns and Prediction of each defect type before it occurs in manufacturing process. The proposed model consists of data handling, defect type analysis, and defect type prediction stages. The performance measurement shows that it is higher in prediction accuracy than logistic regression model.

데이터 마이닝을 위한 생산공정 데이터 추출 (Data Extraction of Manufacturing Process for Data Mining)

  • 박홍균;이근안;최석우;이형욱;배성민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.118-122
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    • 2005
  • Data mining is the process of autonomously extracting useful information or knowledge from large data stores or sets. For analyzing data of manufacturing processes obtained from database using data mining, source data should be collected form production process and transformed to appropriate form. To extract those data from database, a computer program should be made for each database. This paper presents a program to extract easily data form database in industry. The advantage of this program is that user can extract data from all types of database and database table and interface with Teamcenter Manufacturing.

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Intelligent Fault Diagnosis System for Enhancing Reliability of Coil-Spring Manufacturing Process

  • 허준;백준걸;이홍철
    • 대한안전경영과학회지
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    • 제6권3호
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    • pp.237-247
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    • 2004
  • The condition of the manufacturing process in a factory should be diagnosed and maintained efficiently because any unexpected disorder in the process will be reason to decrease the efficiency of the overall system. However, if an expert experienced in this system leaves, there will be a problem for the efficient process diagnosis and maintenance, because disorder diagnosis within the process is normally dependent on the expert's experience. This paper suggests a process diagnosis using data mining based on the collected data from the coil-spring manufacturing process. The rules are generated for the relations between the attributes of the process and the output class of the product using a decision tree after selecting the effective attributes. Using the generated rules from decision tree, the condition of the current process is diagnosed and the possible maintenance actions are identified to correct any abnormal condition. Then, the appropriate maintenance action is recommended using the decision network.

해양플랜트 배관재 공정관리 방법에 관한 연구 (A Study on Process Management Method of Offshore Plant Piping Material)

  • 박중구;우종훈
    • 대한조선학회논문집
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    • 제55권2호
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    • pp.124-135
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    • 2018
  • In order to secure manufacturing competitiveness of offshore plants, piping process is one of the most important processes. This study is about the design of management system for piping materials manufacturing of the offshore plant. As a result of the study, we analyzed the system and algorithms needed for the processing of piping material products and designed the structure of the entire management system. We conducted a process analysis of the design, manufacturing and installation processes. And also we proposed a system structure to improve the various problems that have come out. We also proposed an algorithm to determine the delivery order of the pipe spools, and proposed a raw material management system for the manufacturing of the pipe spools. And we designed a manufacturing process management system to manage the risk of pipe materials delivery. And finally we proposed a data structure for the installation process management system. The data structures and algorithms were actually implemented, and applied the actual process data to verify the effect of the system.

자동차 풀리 제조공정의 불량률 감소를 위한 데이터 웨어하우스 구조 설계 (Design of Data Warehouse System for Reducing Defect Rate in Automotive Pulley Manufacturing Process)

  • 이규봉;김보현;오봉훈;주인식;장재덕
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.133-138
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    • 2005
  • Automotive pulleys play a key role in driving the cooling pump, oil pump, air-conditioner and so on by using an engine power. Researches on design processes and technologies of the pulleys can be found in many literatures. On the other hand, the areas related to manufacturing processes of the pulleys have been treated negligently. Vast data extracted from various information systems are transformed, integrated, and summarized to become a special database for helping users make a decision. The database, namely the data warehouse has been popularly used in the marketing and customer management of enterprises and recently applied to improve the design and manufacturing processes. In this study the manufacturing process of pulleys were analyzed through the intensive investigation of shop-floors and the interviews with workers and managers. The defects generated during a manufacturing process were categorized in a few types and the causes of defects examined for extracting the dominant parameters in the setup process for producing pulleys. As the first step to construct the data warehouse for the manufacturing processes of pulleys, authors proposed its architecture focused on the reduction of defect rate during the setup process.

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