• Journal of the Korean Society of Manufacturing Process Engineers
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• v.7 no.3
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• pp.25-29
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• 2008

In this paper, we design internal space in plunger-type low pressure vacuum injection molding machine from numerical study. And we study characteristic of viscoelastic flow for searching injection molding condition. Then the flow analysis was performed using the CAE S/W. The result shows optimal value of nozzle and hole in injection chamber. And we investigated qualitatively relationship between injection pressure and injection mass flow with variable shear rate

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.5 no.1
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• pp.27-32
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• 2006

Thermoplastic elastomer(TPE) has many advantages such as high flexibility, high elasticity and high elongation, etc. TPE is easily molded as plastic materials, therefore, many TPE parts are applied as home appliances and mechanical parts. However, its mechanical properties would be changed by injection molding conditions such as melt temperature, mold temperature, injection pressure and holding pressure, etc. In this study, the influences of the injection molding condition on the mechanical properties as tensile strength, hardness of thermoplastic vulcanizates(TPVs), which is one of the TPE, were investigated. By the injection molding experiment, the molding's tensile strength and hardness was influenced on the melt temperature and composition ratio of PP and EPDM. The morphology of moldings were shown by the scanning electron microscope.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.6 no.2
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• pp.41-46
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• 2007

Butterfly valves are commonly used as control valves in applications where the pressure drops required of the valves relatively low. As the shutoff valve (on/off service) or throttling valves (for flow or pressure control), the higher order and the better precision of butterfly valves are required. The it's more and more essential to know the flow characteristic around the valve. Due to the fast progress of the flow visualization and numerical technique, it becomes possible to observe the flows around a valve and to estimate the performance of a valve. Researching these results did not gave only access to understand the process of the valve flows at different valve opening angles, but also was made to determine the accuracy of the employed method. Furthermore, the results of the three-dimensional analysis can be used in the design of butterfly valve in the industry.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.6 no.1
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• pp.84-91
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• 1997

In producing moldings by using an injection mold, several variables such as the metal mold and the condition of injection molding should be selected properly in order to obtain good quality of moldings. In this study, focussed are the mechanical properties of injection moldings, since many researches on injection have been focussed mainly on the molding quality, injection pressure, and bulk temperature but the properties of injection moldings have not been studied extensively. The mechanical properties of present injection moldings can be improved simply by changing the molding material and the injection conditon without changind the metal mold. To have the final products meet the specified molding quality and mechanical properties at the same time, the bulk temperature of injection, pressure variation, volumetric shrinkage, stress, and cooling should be analized by CAE(computer aided engineering) after injection mold design. In this paper, the effects of dischare condition on mechanical properties of injection moldings are studied by testing the moldings which are injected by varying injection conditions.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.23 no.3
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• pp.291-298
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• 2014

This study uses two numerical approaches to analyze the filling behavior of micro patterns on micro-injection molding for V-grooves pattern which cannot be simulated with conventional CAE packages. The parametric studies have been performed to examine the fidelity of micro patterns with respect to temperature, pressure, inlet velocity and pattern location on the mold according to the boundary condition from the macro pressure and velocity data which can be obtained by conventional CAE packages. Through these numerical approaches, the filling behavior of polymer melt in micro patterns can be understood, the quality of replication can be predicted, and the V-groove pattern can be shaped uniformly during the process of injection molding.

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2002.05a
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• pp.51-56
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• 2002

In this paper, the stress and deformation characteristics of the high pressure hose that have the hose components such as rubber, braid and steel( sleeve and nipple) during the manufacturing process, and analyzed using the [mite element method The swaging process is modeled with a contact problem in identical conditions of real circumstances, and the properties of hose materials based on the experimental data are used in this analysis. Also, to understand the effect of the nipple protrusions on the deformation characteristics of a power steering hose among the steel materials shape of the existing model, and changed the steel materials shape partially, and compared with the existing model.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.2
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• pp.50-55
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• 2017

This study is about the distributions of flow in an air conditioning duct used for marine and oil drilling ships. Three-dimensional steady state turbulence was assumed as a governing equation for describing the flow in the air conditioning duct in this study. We compared the flow field with the pressure distribution according to the inlet velocity for two types of air conditioning duct, and stress and safe factors were simulated using ANSYS W/B. The result of fluid analysis showed an increased pressure drop in the duct according to the inlet velocity. Furthermore, secondary flow and complicated flow characteristics occurred at the bellows zone.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.3
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• pp.34-38
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• 2018

Recently, the turbo charger has become an important part because it yields little displacement and high power while downsizing the engine's fuel ratio for environmental purposes. In this study, flow analysis was conducted to form the basis of data regarding the best efficiency. The axial displacement was changed from none to 25 mm by controlling the configuration of the turbo charger and the flow analyses were compared with each other. The maximum rate of the outlet of model 1 was 46.36 m/s and the maximum pressure of model 4 was 0.761946 Pa. The maximum flow rate of model 4 was 0.000187650 kg/s. This study's result should aid in the effective design of a turbo charger with high performance.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.4
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• pp.137-146
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• 2000

The hydraulic energy regnerative brake systems is introduced in this work. An accumulator stores kinetic energy during braking action, and the stored energy is used in a following acceleration action. The dynamic model of the brake system is derived for computer simulation study, and the Runge-Kutta numerical integration method is applied to the simulation work. Since the model contains several unknown parameters, these were determined by data which had been proceeded. Through a series of computer simulation , dynamic performance of the energy regenerative brake system is compared with that of a conventional system in which a conventional brake circuit is used. A series of test is carried out in the laboratory. The dynamic characteristics of the hydraulic motor system, such as the surge pressure and response time, are investigated in both brake action and acceleration action.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.20 no.4
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• pp.495-501
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• 2011

The purpose of this study is to improve the roundness of CNC turning so that helps the operator to choose the right turning conditions to produce a product with the given parameters. This paper focuses on determining the optimal levels of machining factors for circular shaft with CNC turning. For this purpose, the optimization of factors is performed based on experimental design method. A design and analysis of experiments are conducted to study the effects of these factors on the roundness by using the SIN ratio, analysis of ANOVA, and F-test. Factors, namely, fixed pressure, wall thickness, depth of cut, and feed rate are optimized with consideration of the roundness. The boring tool used in this study is a tungsten carbide coated. The material of workpiece is Al6061 and the machining method is dry cutting.