• Title/Summary/Keyword: Manufacturing cost

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Scaleable, Cost Effective Display Manufacturing Technology Based on White OLED

  • Buntaine, James R.;Rajeswaran, G.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08a
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    • pp.327-331
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    • 2007
  • The AMOLED industry must compete with AMLCD displays by standardizing around scaleable technology platforms that deliver display-performance and manufacturing-cost goals. Kodak White OLED device rchitectures have the potential to achieve the best performance and cost tradeoffs. Here we describe the building blocks necessary for delivering effective AMOLED mass production technologies.

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Manufacturing Cost Optimization of Ultrasonic Horn for Flip-chip Bonding using Tolerance Design (공차설계에 의한 플립칩 접합용 초음파 혼의 제작 비용 최적화)

  • Kim, Jong-Hyok;Kwon, Won-Tae;Lee, Soo-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.8
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    • pp.879-886
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    • 2012
  • The ultrasonic horn used for bonding of flip chip has been designed to vibrate at a natural frequency. The ultrasonic horn must be manufactured accurately in physical terms, because the small change of mechanical properties may result in the significant change of natural frequency. Therefore, tight tolerance is inevitable to keep the natural frequency in acceptable range. However, since tightening of the tolerance increases the manufacturing cost significantly, trade-off between the cost and accuracy is necessary. In this research, an attempt was made to design the ultra sonic horn within acceptable natural frequency while the manufacturing cost was kept as low as possible. For this purpose, among the 18 tolerances of physical terms of the ultrasonic horn, the most important 4 factors were selected using Taguchi method. The equation to relate those main factors and the natural frequency was made using response surface method. Finally, optimal design scheme for minimum manufacturing cost without a loss of performance was determined using SQP method.

COST TABLE을 이용한 품질코스트 계산에 관한 연구

  • Gang, Gyeong-Sik;Kim, Tae-Ho;Hwang, Gyeong-Su
    • Journal of Korean Society for Quality Management
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    • v.21 no.2
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    • pp.35-47
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    • 1993
  • This study was performed to obtain the internal failure cost in the failure and rework using cost table. The manufacturing cost is different according to each production process. Thierefore, it is difficult to calculate of the manufacturing cost. Using the cost table internal failure cost can be calculated easily in each process.

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Using a Modular BOM for Cost Calculation in Wiring Harness (Modular BOM을 활용한 와이어링 하네스 원가 산출)

  • Im, Chang-Sung;Park, Hoon;Kang, Jung-Tae
    • Korean Journal of Computational Design and Engineering
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    • v.21 no.1
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    • pp.61-68
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    • 2016
  • Since past till now, automotive wiring harness has been designed and produced under the method of part number list. However, the number of options has increased gradually on the basis of customer's needs and car manufacturer's policy, thereby bringing about an increase in the number of classified parts. Because of a large number of classified parts, cost estimates for manufacturing and production planning are more important than ever. However, the pre-existing manufacturing bill of material abbreviated as BOM is only focused on the list of materials used for actual manufacturing, and as such there have been limits to other fields or areas of usage except for manufacturing. In essence, the present paper is concerned with our study conducted on modular BOM as one of planning BOM. On such basis, we have been able to completely use a method by which to have access, make an option units' calculation in wiring harness manufacturing, and build an efficient system for cost estimates in manufacturing as well.

Development of a Costing Model for Wooden Patterns of Casting Structures for Machine Tools

  • Seo, Han-Tae;Choi, Jin-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.4
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    • pp.386-393
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    • 2015
  • A study is carried out on investigation on pattern costs, identification of geometric parameters for the cost, and development of cost estimation models for casting patterns. Pattern costs for machine tool structures are collected and analyzed to identify the important geometric parameters that affect the costs. The parameters are used for the development of the costing models. It is found that the geometric parameters can be easily obtained from a CAD system and then the costing models estimate a pattern cost in a minimum time. The models are verified with the structures whose pattern cost was used for this study. It is expected that this costing models can evaluate the cost of casting structures of machine tools in search of a near-optimal design based on manufacturing cost and, for example, weight at the design stage.

Flexibility-New Move To Competition \ulcorner (유연성 - 새로운 경쟁무기)

  • 김기영;박준병;오세진
    • Korean Management Science Review
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    • v.7 no.2
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    • pp.58-76
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    • 1990
  • Flexibility, in the context of manufacturing, refers to an ability to accommodate changes in market requirements in terms of product, process, and other services in a timely manner at a reasonable cost. The basic purpose of this paper is to analyze manufacturing strategies of leading Korean manufacturers in order to answer the following questions : How important are manufacturing flexibilities to Korean companies in restoring their once competitive cost-based strategies and adopting new variety-based strategies\ulcorner How effectively are Korean companies competing with their foreign competitors, like the US and European companies in terms of manufacturing flexibilities\ulcorner And in order to improve the flexibilities what kinds of manufacturing capabilities are considered as important key factors by Korean manufacturers and are their action programs effectively implemented to acquire these capabilities\ulcorner Major findings of the analysis indicate that Korean companies are very eager to reorganize their high-volume, cost-based corporate strategies as low volume, variety-based strategies. However, Korean manufacturers are still much dependent on the large size high volume factories and / or 'focus factories'. And the action programs and technologies to improve manufacturing flexibilities have been actively implemented at a higher rate than those of their foreign counterparts.

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Estimation of Manufacturing Time for Machined Parts (절삭가공물의 생산 시간 추정)

  • Kim, Kang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.4
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    • pp.1-8
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    • 2003
  • It is well known that design cost is only about 5% of final product cost but over 70% of it is determined during design stage. Earlier in the product design and development cycle the design changes occur, more economic they become. Therefore, it is recommended that the manufacturing time and cost of product are considered in steps involved in designing and manufacturing a product as early as possible. In this study, it is proposed a possible way that cm be available for estimating manufacturing time of parts, which are manufactured by conventional material removal processes (e.g. turning, milling and drilling). For it to be useful in the early design stage, the minimum number of informations on dimension shape, and design features of part will be used in this method.

Reengineering methodologies of low-cost manufacturing systems in Korean companies (저비용 생산시스템의 구축을 위한 리엔지니어링 방법론)

  • 유인선
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.19 no.39
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    • pp.143-154
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    • 1996
  • Manufacturing industry is on the verge of a major paradigm shift. This shift will take us away from mass production, way beyond lean manufacturing into a world of new intelligent and agile manufacturing. We spent most of our time during the 1980s copying the Japanese. This paper studys reengineering methodologies to build up low-cost manufacturing systems efficiently in Korean companies

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A Manufacturing/Remanufacturing System with the Consideration of Required Quality of End-of-used Products

  • Guo, Jianquan;Ko, Young-Dae;Hwang, Hark
    • Industrial Engineering and Management Systems
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    • v.9 no.3
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    • pp.204-214
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    • 2010
  • A manufacturing/remanufacturing system is investigated with the consideration of required minimum quality of end-of-used products. A constant demand is satisfied by remanufacturing end-of-used products and manufacturing raw materials outsourced from outside. It is assumed in this system that the buyback price and remanufacturing cost are related to the different quality level of end-of-used products. For remanufacturing, only the used products that satisfy a required minimum quality level will be recycled. Thus, the returning rate is a function of the required minimum quality level. Functions of returning rate, buyback price and remanufacturing cost, which are closely connected to the quality level of end-of-used products, are investigated here. Treating the required minimum quality level of end-of-used products, the length of a cycle, the number of manufacturing lots and remanufacturing lots in a cycle as decision variables, the mathematical models with the objective of minimizing the average total cost are constructed. Through construction of a solution process based on Tabu Search algorithm and calculating examples, the validity of the models is illustrated.

The Effects of R&D Investments on Exports in the Korean Manufacturing Industry: Focusing on Mediating Effects of Product and Cost Competitiveness (국내 제조 산업의 R&D 투자가 수출에 미치는 영향: 제품경쟁력과 원가경쟁력의 매개효과를 중심으로)

  • Han, Hyun-Sun;Ahn, He-Soung;Lee, Choi
    • Korea Trade Review
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    • v.42 no.2
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    • pp.1-27
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    • 2017
  • The purpose of this paper is to examine how industry-level R&D investments increase exports in Korean manufacturing industries through the strengthening of product competitiveness and cost competitiveness. We developed a research model indicating that R&D investments positively affect product competitiveness and cost competitiveness, in which investments in R&D will finally lead to increases in exports in manufacturing industries. Product competitiveness is divided into new product innovation capability and product quality competitiveness, while cost competitive advantage is divided into labor productivity and capital productivity. We have collected data from 20 manufacturing industries between 2004 and 2014, and analyzed them through path analysis. Empirical results of this study are as follows. First, R&D investment in the manufacturing industry positively affects new product innovation capability, product quality competitiveness, labor productivity and capital productivity of the industries. Second, increased product quality competitiveness, labor productivity and capital productivity positively affects exports of Korean manufacturing industries. Thus, we can conclude that R&D investments in Korean manufacturing industries positively influence exports through increases in product quality competitiveness, labor productivity and capital productivity.

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