• Title/Summary/Keyword: Manufacturing automation

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Open Manufacturing System Using MMS Service and Object Oriented Manufacturing Devices(2nd Report) (생산장비 객체화의 개방형 가공 셀 구축 연구(II) -개방형 가공 셀 구축-)

  • Kim, Seon-Ho;Kim, Dong-Hun;Park, Gyeong-Taek
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.41-48
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    • 2000
  • Manufacturing devices must be integrated for constructing CIM environment, but integration of heterogeneous system meets several economical and technological difficulties. In this case, MMS(Manufacturing Message Specification) can be an effective method, but it has problems which MMS products are generally very expensive and majority of the existing manufacturing devices do not support MMS. This paper describes the development of a gateway for Non-MMS-Compatible CNC machine tools to serve MMS and the implementation of OSI(Open System Interconnection) upper layer on TCP/IP. The developed system is applied to construct cell controller with heterogeneous devices under CIM environment and to evaluate interoperability and portability.

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Development of Mobile Dashboard System for Manufacturing Data Visualization (제조 데이터 가시화를 위한 모바일 대시보드 시스템 개발)

  • Jo, Hyunjei;Kim, Chul;Cho, Yongju
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.4
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    • pp.311-317
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    • 2014
  • As products have been more complex and customer's demands of personalized products are increasing, manufacturing system has been changed from mass production to mass customization production that makes small quantity but different kinds of product. In addition, it becomes important that manufacturers quickly respond to variable customer's demands and characteristic regulations in each country. Therefore, three prerequisites are essential for manufacturers to response agilely. First, manufacturing data should be monitored in real time, second, information is extracted from the data, and finally, the information is used to make manufacturing strategy. In this paper, the mobile dashboard system is presented. It visualizes manufacturing data on mobile devices, and measures performance of the shop floor through the information. The proposed system is composed of server and client, and is running on the R - the open source software for statistics. Four kinds of template are given for easy visualization through the system.

소프트웨어 개발 관점에서 본 쉘 콘트롤러의 설계

  • 박경진;도성희;이재명;정병수;강무진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.10a
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    • pp.291-296
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    • 2001
  • The computerized automation of modern manufacturing system is tremendously important for the cost reduction. Recently, the automation is being realized by Computer Integrated Manufacturing (CIM) concept and the unmanned factory is the final goal of the automation. The automation of the low level of factory is the most crucial and difficult aspect in total CIM environment since various machines are involved. A cell is defined as a manufacturing group of closely related machineries in the entire factory hierarchy, The management scheme for a cell controller is defined from the software viewpoint. The domain of a cell is designed with tasks(processes) in a multiple-task operating system. The operation of the cell is established by defining schemes for overall control of the cell domain, databases, job scheduling, communications within the domain, user-interface and communications with outside machines. Although the software is developed in a specific operating system and WINDOW facilities, the operating strategies can be applied globally.

A Study on the Complex Automation Die Manufacturing Technology for an Automotive Seat Cushion Panel (자동차 시트 쿠션 판넬의 복합 자동화 금형 제조기술에 관한 연구)

  • Park, D.H.;Jung, C.S.
    • Transactions of Materials Processing
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    • v.23 no.2
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    • pp.75-81
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    • 2014
  • Progressive dies are used for metal stamping during which multiple operations are performed in a sequence. Material is fed automatically from a coil into the press and advances from one die station to the next with each press stroke. Transfer dies are used in high-volume manufacturing for round, deep-drawn, and medium-to-large parts. Several different operations may be incorporated within a transfer die such as blanking, bending, piercing, trimming, and deep drawing. The main challenge in the current study is how to deform a seat cushion panel meeting the design specifications without any defects. A complex automation die manufacturing technology for the automotive seat cushion panel, mixing both semi-progressive die and transfer die for continuous production, was developed.

자동화 시스템내 셀 콘트롤러의 통신소프트웨어 개발 및 실험

  • 정병수;도성희;박경진;강무진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.243-248
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    • 1992
  • Computer Integrated Manufacturing(CIM) is a growing technology as a solution for the total automation of a manufacturing system. However, the implementation in the shop floor is extremely difficult due to many reasons. Flexible Manufacturing System (FMS) is usually considered as a solution for the shop floor automation. One of the difficulties in FMS is the communications problem. Since various machinaries with different communications protocols are included, applying a unified scheme is almost impossible. Therefore, a systematic approach is a key point to solve the communication problem. A cell is defined as an automation unit where closely related for a job reside together. A cell is a messenger between upper level computers and lower level machine equipment. In this research, the functions of the cell are defined to have more capabilities than conventional cell since a cell can be often a total manufacturing system in a small to medium sized factory. The cell conducts communications with different machines through the communications schemes established here. A set of software system has been developed according to the defined communications. The software has been tested for a simulation and real experiments for proof.

Present Situation and Propulsion Strategy of Factory Automation in Manufacturing Company (제조기업의 공장자동화 현황과 추진전략에 관한 연구)

  • 이덕수;박노국;송문익
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.36
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    • pp.233-241
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    • 1995
  • Many companies worldwide today are pursuing to make diversified and highly qualified products. Factory automation aims at maximizing profits through the lessened inventory and shortened delivery time, which will enable the company to become more responsive to market changes. This research analyzes the following feartures in the process of factory automation. first, the automation level according to the company class. second, productivity according to the automation level. third, the organization menber's interest in the automation. finally, the possible problems in factory automation.

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New CAD Datarization Technique of Shoe Lasts for Automation of the Adaptive Lasting Machine (적응형 라스팅기의 자동화를 위한 제화용 라스트의 새로운 CAD Data화 기법)

  • Kim, S.H.;Jang, K.K.;Kim, K.P.;Huh, H.;Kwon, D.S.
    • Korean Journal of Computational Design and Engineering
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    • v.6 no.1
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    • pp.17-23
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    • 2001
  • Lasting machines for shoe manufacturing are continuously developed with the aid of automation and CAM(Computer Aided Manufacturing). Although automation and CAM techniques have tremendously reduced the labor in shoe manufacturing, there still remain some parts manufactured by experts. In order to enhance the capability and efficiency of machines for labor-free shoe manufacturing, CAD data of a shoe last is essential. While CAD datarization takes the fundamental role in the shoe design and manufacturing, there has been little research for the CAD datarization of a shoe last. In this paper, a new procedure for CAD datarization of a shoe last using finite element patches and a tension sl)line method is proposed for application to shoe manufacturing machines. The outer line of a shoe-last sole is interpolated by a tension spline method and bonding lines are extracted from the shoe CAD data. Data set for a control algorithm of the tasting machine can be produced from the CAD data.

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Estimating the Impact of Automation and Globalization on Manufacturing Employment using Regional Labor Market Analysis (지역별 제조업 고용변화에 대한 자동화와 세계화의 영향)

  • Cho, Sungchul
    • Journal of the Economic Geographical Society of Korea
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    • v.22 no.3
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    • pp.274-290
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    • 2019
  • This article links the change in regional manufacturing employment in Korea after the financial crisis to the geography of technological and trade shocks. We conceptualize the trade shock as the rapid growth in Korean imports from and exports to China and ASEAN countries. We then measure the exposure to technological shocks as the degree to which regions are specialized in routine tasks, which are susceptible to automation technologies. Results show that local labor markets specialized in routine tasks experience significant falls in manufacturing employment. Regions whose industrial structure exposes them to rising import competition experience sharp drop in manufacturing employment. We also found that export plays a major role in explaining the growth of regional manufacturing employment.

Technical Analysis of Material Handling System in Production System (생산시스템에서의 물류시스템 기술분석)

  • Kim, Dong-Hun
    • 연구논문집
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    • s.26
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    • pp.57-68
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    • 1996
  • Recently, a lot of researches on material handling system are actively studied for realization of FA(Factory Automation), FMS(Flexible Manufacturing System) and CIM(Computer Integrated Manufacturing). Management and application of material handling system are precondition technologies playing an important part in integration of production system including manufacturing. assemhly, and inspection cell. In this paper, the general situation of automation technology is investigated and technology level is analyzed in comparision with an advanced country. And the operation trend and part of material handling system including AS/RS, AGV, and Conveyor, are studied. And also technologies related to material handling system in the inside and outside of the country are studied.

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