• Title/Summary/Keyword: Manufacturing Yield

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Advanced Array Test Sensor

  • Lee, Jong-Ho;Pye, Tom;Maxton, Pat
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08a
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    • pp.283-285
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    • 2007
  • This paper will discuss the latest results from an advanced array test system, using newly developed sensor technology. A comparison of detection results between old and new generation products will be shown along with a discussion of the advantages of the new, higher signal to noise ratio detector.

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Two-shot SLS of Si film for manufacturing of AMOLED displays

  • Limanov, A.B.;Chung, U.J.;Van Der Wilt, P.C.;Chitu, A.M.;Choi, J.B.;Turk, B.A.;Im, James S.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2008.10a
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    • pp.1267-1268
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    • 2008
  • The two-shot SLS method has recently been successfully implemented in volume manufacturing of advanced LTPS-based LCDs. In this presentation, we discuss how the approach is also well suited for being implemented in high-throughput and high-yield manufacturing of large AMOLED displays on large glass substrates.

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Enterprise-wide Production Data Model for Decision Support System and Production Automation (생산 자동화 및 의사결정지원시스템 지원을 위한 전사적 생산데이터 프레임웍 개발)

  • Jang J.D.;Hong S.S.;Kim C.Y.;Bae S.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.615-616
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    • 2006
  • Many manufacturing companies manage their production-related data for quality management and production management. Nevertheless, production related-data should be closely related to each other Stored data is mainly used to monitor their process and products' error. In this paper, we provide an enterprise-wide production data model for decision support system and product automation. Process data, quality-related data, and test data are integrated to identify the process inter or intra dependency, the yield forecasting, and the trend of process status. In addition, it helps the manufacturing decision support system to decide critical manufacturing problems.

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Tolerance Optimization with Markov Chain Process (마르코프 과정을 이용한 공차 최적화)

  • Lee, Jin-Koo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.81-87
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    • 2004
  • This paper deals with a new approach to tolerance optimization problems. Optimal tolerance allotment problems can be formulated as stochastic optimization problems. Most schemes to solve the stochastic optimization problems have been found to exhibit difficulties in multivariate integration of the probability density function. As a typical example of stochastic optimization the optimal tolerance allotment problem has the same difficulties. In this stochastic model, manufacturing system is represented by Gauss-Markov stochastic process and the manufacturing unit availability is characterized for realistic optimization modeling. The new algorithm performed robustly for a large deviation approximation. A significant reduction in computation time was observed compared to the results obtained in previous studies.

Applying Expert System to Statistical Process Control in Semiconductor Manufacturing (반도체 수율 향상을 위한 통계적 공정 제어에 전문가 시스템의 적용에 관한 연구)

  • 윤건상;최문규;김훈모;조대호;이칠기
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.10
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    • pp.103-112
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    • 1998
  • The evolution of semiconductor manufacturing technology has accelerated the reduction of device dimensions and the increase of integrated circuit density. In order to improve yield within a short turn around time and maintain it at high level, a system that can rapidly determine problematic processing steps is needed. The statistical process control detects abnormal process variation of key parameters. Expert systems in SPC can serve as a valuable tool to automate the analysis and interpretation of control charts. A set of IF-THEN rules was used to formalize knowledge base of special causes. This research proposes a strategy to apply expert system to SPC in semiconductor manufacturing. In analysis, the expert system accomplishes the instability detection of process parameter, In diagnosis, an engineer is supported by process analyzer program. An example has been used to demonstrate the expert system and the process analyzer.

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A Study on the Optimization of Position Tolerance of Fasteners Considering Process Capability (공정능력을 고려한 체결구 부품의 위치공차 최적화 방법 연구)

  • Lee, Sang-Hyun;Lee, Tae-Gun;Chang, Sung-Ho
    • Proceedings of the Safety Management and Science Conference
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    • 2008.04a
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    • pp.417-428
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    • 2008
  • Designers have to consider voice of customer, process capability, manufacturing standards & condition, manufacturing method, characteristics of products to decide tolerances. Especially, in case of position of hole and pin, designers have to consider process capability to decide tolerances. The traditional position tolerances used in a drawing are theoretical values which are allocated to position under the worst case assembling condition that both hole and pin are the maximum material condition(MMC). However, When the process capability is high, more exact product size can be produced under stable manufacturing condition. larger clearance of hole and pin can be allocated. In this point of view, manufacturer could increase the yield by allocating larger position tolerance than theoretical position tolerance of hole and pin considering process capability.

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A Study on the Optimization of Position Tolerance of Fasteners Considering Process Capability (공정능력을 고려한 체결구 부품의 위치공차 최적화 방법 연구)

  • Lee, Sang-Hyun;Lee, Tae-Geun;Chang, Sung-Ho
    • Journal of the Korea Safety Management & Science
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    • v.11 no.1
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    • pp.75-85
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    • 2009
  • Designers have to consider voice of customer, process capability, manufacturing standards & condition, manufacturing method and characteristics of products to decide tolerances. Especially, in case of position of hole and pin, designers have to consider process capability to decide tolerances. The traditional position tolerances used in a drawing are theoretical values which are allocated to position under the worst case assembling condition that both hole and pin are the maximum material condition(MMC). However, when the process capability is high, more exact product size can be produced under stable manufacturing condition. Larger clearance of hole and pin can be allocated. In this point of view, manufacturer could increase the yield by allocating larger position tolerance than theoretical position tolerance of hole and pin considering process capability.

An Evaluation of Pneumatic Conveyor Equipment Stability Through Fluid Structure Interface Analysis (FSI 해석을 통한 공기압 컨베이어 장치의 안전성 평가)

  • Kim, Chan-Woo;Yoo, Ji-In;Roh, Hyun-Woo;Choi, Sung-Dae;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.9
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    • pp.94-99
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    • 2019
  • To evaluate the stability of a pneumatic conveyor system, a flow analysis and structural analysis were performed using the FSI technique. Prototypes were fabricated and verified. As a result of the flow analysis, the maximum pressure applied to the device was calculated to be 0.55 MPa. The structural analysis determined that the maximum stress was 131 MPa and the yield strength of the structure was less than 205 MPa. The safety of the system was confirmed by the fact that no deformation occurred during the manufacturing and operation of the prototype.

Design Improvement of Front-End Loader for Tractor to Reduce Stress Concentration and Evaluation of Impact Safety (응력집중 저감을 위한 트랙터용 프론트 로더의 설계개선 및 충격 안전성 평가)

  • Lee, Boo-Youn
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.109-119
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    • 2018
  • The purpose of this study is to evaluate the structural safety of the front-end loader for the 90 kW class of agricultural tractors in impact test conditions. Deformation and stress on the loader under the impact test conditions are analyzed using the commercial finite element analysis software ANSYS. In previous research dealing with the initial design of the loader, the maximum stress occurred in the mount and exceeded the yield strength of the material. In this paper, an improved design of the mount of the loader was proposed to reduce the stress concentration in the initial design. The safety of the improved design was verified by performing rigid-body dynamics analysis, transient structural analysis, and static structural analysis under three impact test conditions: a drop and catch test, a corner pull test, a corner push test. It was found that the local stress concentration in the mount that appeared in the initial design was greatly reduced in the improved design, and that the maximum stresses occurred in the three impact test conditions are smaller than the yield strength. It is expected that the design improvement of the mount proposed in this study and the method of analysis may be effectively used to enhance structural safety in the development of new model front loaders in the future.